8.38
TRANSMISSION
9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.
19. Install the detent star onto the shift drum shaft. Be sure
to install the detent star with the raised edge facing
outward and skip-tooth aligned.
20. Install the detent pawl onto the shift shaft and carefully
install the compression spring.
21. Install a new O-ring on each shift shaft. Apply a small
amount of white lithium grease on the O-rings, shift
shafts and component contact surfaces prior to
installing the sector cover.
22. Clean the transmission and gear sector cover mating
surfaces thoroughly.
23. Apply Crankcase Sealant (3-Bond) (PN 2871557)
onto the cover and transmission case mating surface.
24. Install the sector cover and align the transmission
case dowel with the alignment hole. Install and torque
the bolts to specification.
25. Install the transmission drain plug and torque to
specification.
26. Install the bellcrank onto the shift shaft. Note the key
splined on the bellcrank and shift shaft. Install the nut
and torque to specification.
27. Refer to “Transmission Installation” to complete the
repair.
Sector Cover Bolts:
9-12 ft-lbs (12-16 Nm)
Detent Pawl
Spring
Detent Star
Fill / Drain Plug:
10-14 ft-lbs (14-19 Nm)
Bellcrank Nut:
12-18 ft-lbs (16-24 Nm)
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