8.37
TRANSMISSION
8
9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.
• The rear output shaft seals (H) and pinion shaft
seal (J) can be installed using a standard bushing
installation tool. Seals should be installed just past
the case lead-in chamfer (.070" or 1.8 mm from
outer face of bore).
15. Install the brake disc onto the pinion shaft. Install the
washer and apply Loctite
®
262
™
or 2760
™
to the
mounting bolt threads. Torque the bolt to
specification.
16. Thoroughly clean the shift shaft housing. Be sure the
transmission is in High gear prior to reassembly.
17. Install the sector gear (16T) onto the shift drum shaft.
Install the shift shaft assembly and sector gear (11T)
into the bushing pocket on the left side. Align the
timing marks on the gears as shown.
18. Install the spacer onto the shift drum shaft.
Park Brake Disc Mounting Bolt:
18-22 ft-lbs (24-30 Nm)
High Gear Shown
Timing Marks
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