9.30
BRAKES
9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.
4. Remove the lower radius rod outer mounting bolt, nut
and washer from the bearing carrier. Swing radius rod
down. Discard nut.
5. Loosen the brake pad adjustment set screw to allow
brake pad removal after the caliper is removed.
6. Remove the two caliper mounting bolts and remove
the caliper.
Caliper Disassembly
1. Remove brake pad adjustment set screw (K).
2. Push upper pad retainer pin inward and slip brake
pads past the edge and remove from the caliper.
3. Remove mount bracket (B) and dust boots (G and H).
4. Using a hammer and a small punch, remove the
piston (C) from the caliper body (D). Remove the
square O-rings (E) and (F) from the caliper body (D).
5. Clean the caliper body, piston, and retaining bracket
with brake cleaner or alcohol.
NOTE: Be sure to clean caliper body seal grooves.