4.14
ELECTRONIC FUEL INJECTION
9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.
Fuel Tank Installation (RZR XP 4)
1. Carefully reinstall the front portion of the fuel tank
assembly. Install the inner tank bracket with the fuel
tank partially installed. This will ensure the bracket is
inserted properly into the lower tank mount as shown.
2. Reinstall both fuel tank brackets and fasteners.
3. Reinstall the frame support and torque the fasteners
to specification.
4. Reinstall the rear right-hand divider panel. Secure
with screws and push rivets.
5. Reinstall the rear seat base assembly (F) and spacers
(G).
IMPORTANT: Be sure to install the (2) washer spacers
(G) between the seat base and frame as shown above.
6. Torque the seat base fasteners (E) to specification.
7. Reinstall seat belt mechanism. Torque retaining bolt
to specification.
8. Reinstall right-hand rocker panel and all previously
removed Torx screws and push rivets.
9. Install the fuel lines, vent line and clamp. Verify the line
connections are secure.
10. Reconnect the fuel pump electrical harness.
11. Reconnect negative battery cable. Test the fuel pump
by turning the ignition key on and listening for the
pump to activate. Check the fuel line fittings for leaks.
12. Finally, install the engine service panel and the seats.
Fasteners:
40 ft-lbs (54 Nm)
Seat Base Fasteners:
40 ft-lbs (54 Nm)
Retaining Bolt:
40 ft-lbs (54 Nm)
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