9.24
BRAKES
9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.
7. Push caliper mounting bracket inward and slip outer
brake pad past the edge to remove.
8. Remove the inner brake pad.
Pad Inspection
1. Clean the caliper with brake cleaner or alcohol.
2. Measure the thickness of the pad material. Replace
pads if worn beyond the service limit.
Pad Assembly / Installation
1. Lubricate mounting bracket pins with a light film of
silicone grease and install rubber dust boots.
2. Compress mounting bracket and make sure dust
boots are fully seated. Install pads with friction
material facing each other.
3. Install the caliper and torque the new mounting bolts
to specification.
Rear Brake Pad Thickness:
.298” ± .007” (7.57 mm ± .178 mm)
Service Limit: .180” (4.6 mm)
If brake pads are contaminated with grease,
oil, or liquid soaked do not use the pads.
Use only new clean pads.
Rear Caliper Mount Bolt:
40 ft-lbs (54 Nm)
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