3.20
ENGINE / COOLING
9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.
7. Rotate water pump drive tab so it matches the angle
of the drive slot in the engine.
8. Maneuver water pump up through the access hole in
the skid plate on the RH side of the vehicle.
9. Slide water pump into engine crankcase.
10. Be sure water pump is fully seated and the drive tab
and slot are properly engaged.
11. Install the (3) water pump mounting bolts and torque
to specification.
NOTE: Install different bolt lengths as shown.
12. Install the (5) coolant hoses that attach to the water
pump. Be sure orientation and routing are correct.
13. Install the right rear lower shock bolt and new nut.
Torque mounting bolt to specification.
14. Install the right rear wheel. Torque wheel nuts to
specification.
15. Connect the (-) negative battery cable.
16. Fill and bleed cooling system as outlined in this
chapter.
17. Install the hood, engine service panel and seats
(Chapter 5).
The water pump drive tab and slot must be aligned
properly during installation. Severe engine or water
pump damage will occur if the tab and slot are not in
alignment during water pump installation.
Water Pump Mounting Bolts:
89 ± 9 in-lbs (10 ± 1 Nm)
Rear Shock Mounting Bolt:
Lower: 70 ft-lbs (95 Nm)
Wheel Nuts:
30 ft-lbs (41 Nm) + 90° (1/4 turn)
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