3.29
ENGINE / COOLING
3
9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.
11. Install the (2) longer bolts into left side mounting holes.
Torque left side mounting bolts to specification using
the numbered sequence shown.
12. Torque right side mounting bolts to specification using
the numbered sequence shown.
13. Remove the clutch center distance tool.
14. Torque the (4) front engine mount fasteners to
specification.
15. Remove the lifting straps and overhead or portable
engine hoist.
16. Install the (2) coolant hoses onto the engine.
17. Install both front and rear cross members onto the
vehicle frame. Torque fasteners to specification.
18. Install push rivet through heat shield into rear cross
member.
19. Install the exhaust heat shield and retaining screw.
20. Replace exhaust gaskets (seals). Install exhaust
head pipe. Install the (6) fasteners that attach the
exhaust head pipe to the engine and torque to
specification.
Engine / Transmission Mounting Bolts:
Step 1-2: 64 ft-lbs (87 Nm)
Step 3: 5 ft-lbs (7 Nm)
Step 4-7: 44 ft-lbs (60 Nm)
Front Engine Mount Fasteners:
40 ft-lbs (54 Nm)
Exhaust Head Pipe Bolts:
18 ft-lbs (24 Nm)
40 ft-lbs
(54 Nm)
17 ft-lbs
(23 Nm)