APRILIA ATLANTIC 500 sprint User Manual

CHASSIS
7 - 2
ATLANTIC 125 - 200
SUMMARY
7.1. BODYWORK ...............................................................................................................................4
7.1.1. BODYWORK .......................................................................................................................4
7.1.2. SADDLE REMOVAL............................................................................................................6
7.1.3. REMOVING THE REAR SIDE PANELS...............................................................................7
7.1.4. LUGGAGE RACK REMOVAL ..............................................................................................8
7.1.5. TAIL REMOVAL...................................................................................................................9
7.1.6. REMOVING THE NUMBER PLATE HOLDER....................................................................10
7.1.7. REMOVING THE CENTRAL TUNNEL...............................................................................11
7.1.8. AIR DAM REMOVAL .........................................................................................................13
7.1.9. LEGSHIELD REMOVAL ....................................................................................................15
7.1.10. FRONT COVER REMOVAL...............................................................................................16
7.1.11. SCREEN REMOVAL .........................................................................................................17
7.1.12. REAR-VIEW MIRROR REMOVAL.....................................................................................18
7.1.13. REMOVING THE SIDE FAIRINGS.....................................................................................19
7.1.14. FRONT MUDGUARD REMOVAL ......................................................................................20
7.1.15. REAR MUDGUARD REMOVAL.........................................................................................21
7.1.16. HELMET COMPARTMENT REMOVAL..............................................................................22
7.1.17. HANDLEBAR COVER REMOVAL .....................................................................................23
7.1.18. SPLASHGUARD REMOVAL..............................................................................................25
7.1.19. BATTERY REMOVAL........................................................................................................26
7.1.20. ENGINE CONTROL UNIT REMOVAL................................................................................27
7.1.21. VOLTAGE REGULATOR REMOVAL.................................................................................28
7.1.22. REMOVING THE RIGHT SWITCH.....................................................................................29
7.1.23. REMOVING THE LEFT SWITCH.......................................................................................30
7.1.24. DASHBOARD REMOVAL..................................................................................................31
7.1.25. HEADLIGHT REMOVAL....................................................................................................33
7.1.26. REMOVING THE FRONT DIRECTION INDICATORS........................................................34
7.1.27. REMOVING THE TAIL LIGHT UNIT ..................................................................................35
7.1.28. COIL REMOVAL................................................................................................................36
7.2. CONTROLS...............................................................................................................................37
7.2.1. THROTTLE CONTROL REMOVAL....................................................................................37
7.2.2. REMOVING THE REAR BRAKE MASTER CYLINDER......................................................38
7.3. FRAME......................................................................................................................................39
7.3.1. HANDLEBAR REMOVAL...................................................................................................39
7.3.2. REMOVING THE DASHBOARD/WINDSHIELD MOUNTING BRACKET ............................40
7.3.3. SIDE STAND REMOVAL...................................................................................................43
7.3.4. CENTRE STAND REMOVAL.............................................................................................44
7.3.5. FRAME REMOVAL............................................................................................................45
7.4. FRONT WHEEL.........................................................................................................................47
7.4.1. FRONT WHEEL DIAGRAM ...............................................................................................47
7.4.2. FRONT WHEEL REMOVAL...............................................................................................48
7.4.3. FRONT WHEEL DISASSEMBLY.......................................................................................50
7.4.4. INSPECTING THE FRONT WHEEL COMPONENTS.........................................................51
7.4.5. REFITTING THE FRONT WHEEL .....................................................................................52
7.5. REAR WHEEL ...........................................................................................................................53
7.5.1. REAR WHEEL DIAGRAM..................................................................................................53
7.5.2. REAR WHEEL REMOVAL.................................................................................................54
7.6. BRAKES....................................................................................................................................56
7.6.1. BRAKES DIAGRAM...........................................................................................................56
7.6.2. REPLACING THE FRONT BRAKE PADS..........................................................................57
7.6.3. FRONT BRAKE DISC INSPECTION..................................................................................58
7.6.4. FRONT BRAKE DISC REMOVAL......................................................................................59
7.6.5. REPLACING THE REAR BRAKE PADS............................................................................60
7.6.6. REAR BRAKE DISC INSPECTION....................................................................................61
7.6.7. REAR BRAKE DISC REMOVAL ........................................................................................62
7.6.8. PROPORTIONING VALVE REMOVAL ..............................................................................63
7.7. HEADSTOCK.............................................................................................................................64
7.7.1. HEADSTOCK REMOVAL ..................................................................................................64
7.7.2. COMPONENT INSPECTION .............................................................................................65
7.8. FRONT FORK............................................................................................................................66
7.8.1. FRONT FORK DIAGRAM..................................................................................................66

APRILIA ATLANTIC 500 sprint Specifications

General

Engine Type	Single-cylinder, 4-stroke
Displacement	460 cc
Cooling System	Liquid-cooled
Fuel System	Electronic fuel injection
Front Suspension	Telescopic fork
Transmission	Automatic
Rear Suspension	Dual shock absorbers
Front Brake	Single disc