APRILIA ATLANTIC 500 sprint User Manual

CHASSIS
7 - 64
ATLANTIC 125 - 200
7.7. HEADSTOCK
7.7.1. HEADSTOCK REMOVAL
TORQUE WRENCH SETTINGS
Locknut (1) 110 Nm (11.0 kgm)
• Place the vehicle on a lift with the front wheel
protruding over the lift edge. Put the vehicle on the
centre stand.
• Place a support underneath the frame.
• Remove the handlebar,
7.4.1.
• Remove the dashboard,
7.2.6.
• Remove the legshield,
7.1.9.
• Remove the brake calliper from the disc,
7.7.2.
• Release and remove the locknut (1).
• Release and remove the nut (2).
NOTE Pay attention to the lower bearing balls during front
fork removal.
• Remove the front fork together with the wheel from the
steering tube.
• Remove the plastic seal (3).
• Remove the rotary race (4) and the balls (5) of the
upper bearing.
• Remove the rotary race (6) and the balls of the lower
bearing (7).
• Clean off all grease from the bearing components,
including the fixed races (8) and (9).
• Remove the dust seal (10).
• Check all components for wear and replace as
required.
NOTE
1.8.1.for the specified bearing grease.
• Refit all components and adjust play in the bearings.

APRILIA ATLANTIC 500 sprint Specifications

General

Engine Type	Single-cylinder, 4-stroke
Displacement	460 cc
Cooling System	Liquid-cooled
Fuel System	Electronic fuel injection
Front Suspension	Telescopic fork
Transmission	Automatic
Rear Suspension	Dual shock absorbers
Front Brake	Single disc