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CONTENT
CHAPTER 1
GENERAL INFORMATION
GENERAL INFORMATION .............................................................................................. 1
DESCRIPTION ................................................................................................................. 2
IDENTIFICATION CODE .................................................................................................. 3
Frame No. .................................................................................................................. 3
Engine No. ................................................................................................................. 3
SAFETY ........................................................................................................................... 4
Handling Gasoline Safely ........................................................................................... 5
Cleaning Parts ............................................................................................................ 5
Warning Labels .......................................................................................................... 6
SERIAL NUMBERS ......................................................................................................... 6
FASTENERS .................................................................................................................... 6
Torque Specifications ................................................................................................. 6
Self-Locking Fasteners ............................................................................................... 6
Washers ..................................................................................................................... 7
Cotter Pins ................................................................................................................. 7
Snap Rings and E-clips .............................................................................................. 7
SHOP SIPPLIES .............................................................................................................. 8
Lubricants and Fluids ................................................................................................. 8
Engine oils .................................................................................................................. 8
Greases ...................................................................................................................... 9
Brake fluid .................................................................................................................. 9
Coolant ....................................................................................................................... 9
Cleaners, Degreasers and Solvents ........................................................................... 9
Gasket Sealant ......................................................................................................... 10
Gasket Remover ...................................................................................................... 10
Thread locking Compound ....................................................................................... 10
BASIC TOOLS ................................................................................................................ 11
Screwdrivers............................................................................................................. 11
Wrenches ................................................................................................................. 12
Adjustable wrenches ................................................................................................ 12
Socket Wrenches, Ratchets and Handles ................................................................ 13
Impact Drivers .......................................................................................................... 14
Allen Wrenches ........................................................................................................ 14
Torque Wrenches ..................................................................................................... 14
Torque Adapters ....................................................................................................... 15
Pliers ........................................................................................................................ 16
Snap Ring Pliers ....................................................................................................... 16
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