Honda HRD536 User Manual

9. FLYWHEEL / STARTER MOTOR
9.1 Flywheel
a. Removal / Installation
NOTE:
It is not necessary to remove the engine.
Use extreme care when working with flywheel assembly to prevent injury.
1. Remove the fuel tank (ch. 7.1).
[1] STARTER PULLEY
INSTALLATION: Before installing, remove any dirt or foreign matter.
[2] SPECIAL NUT, 14 mm
TIGHTNING TORQUE: 75 N.m
[3] FLYWHEEL
REMOVAL: Do not hit the flywheel with a hammer. Remove with the rotor puller (HME,
QME, SME type) or a commercially available puller (HXE, QXE, SXE type).
Avoid the magnet section when attaching the puller.
[3]-1
PULLER ROTOR (HRD535 HXE, QXE, SXE /K1/K2 QXE - HRA536 -
HRD536 HXE, SXE /K1/K2 HXE)
...........................................................Incommercially available
[3]-2
ROTOR PULLER (HRD535/K1/K2 QME, SME -
HRD536/K1/K2 HME) ................................................07935-8050004
INSTALLATION: Make sure there are no metal objects stuck to the magnet.
Adjust the ignition coil air gap after installation (ch. 8.1c).
[4] SCREW,6x14mm(2)
TIGHTNING TORQUE: 10 N.m
[5]
BREATHER COVER (HRA536 - HRD536/K1/K2)
[5]-1
BREATHER COVER (HRD535/K1/K2)
[6]
BREATHER COVER GASKET (HRA536 - HRD536/K1/K2)
[6]-1
BREATHER COVER GASKET (HRD535/K1/K2)
[7] SCREW,6x14mm(2)
[8] GUIDE PLATE A
[9] BREATHER FILTER
[10] BREATHER VALVE
[11] WOODRUFF KEY
INSTALLATION: Make sure that the woodruff key is still in its key way on the crankshaft.
[12] FUEL TANK STUD BOLT
[13]
GUIDE PLATE (HRD535 HXE, QXE, SXE /K1/K2 QXE)
[13]-1
GUIDE PLATE ( HRA536, HRD536 HXE, SXE /K1/K2 HXE)
[14] SCREW,6x20mm
TIGHTNING TORQUE: 10 N.m
[15] COOLING FAN
-61-
HRA536 - HRD535 - HRD536
[1]
[2]
[3]
[3]-1
[3]-2
[4]
[5]
[5]-1
[6]
[6]-1
[7]
[8]
[9]
[10]
[11]
[12]
[13]
[13]-1
[14]
[15]
10
75
10
- FLYWHEEL / STARTER MOTOR
S.TOOL

Honda HRD536 Specifications

General

Engine	Honda GCV160
Engine Displacement	160 cc
Engine Type	4-stroke
Engine Displacement (Alternative)	0.16 litres
Cutting Height Adjustment	Single lever