S.3
TRANSMISSION
W5019W5021
WSM,10481
o
15
Z
Counter Shaft, Final Shaft, Bevel Pinion and Clutch
fork
B048F008
(1)
Thrust Washer
(7)
Bevel Gear
(2)
Bevel Pinion
(8)
Ball Retainer
(3)
Clutch Fork
(9)
Thrust Washer
(4)
O-ring
(10)
Counter
Shaft
(5) Thrust Washer
(11)
Driving
Gear
(6)
Ball
1.
Remove
the
counter shaft (10)
with
the
driving
gear (11) and
shift
rod (15).
2.
Remove the final shaft (18)
with
the
final
gear
(17).
3.
Remove
the
thrust washer (9), ball
retainer
(8),
balls (6) and clutch
fork
(3).
SERVICING
(12)
Shifter
(17)
Final Gear
(13)
Screw
(18) Final
Shaft
(14) Washer
(19)
Washer
(-SCC,
-HTC
)
(15)
Shift
Rod
(20)
Bushing (
"
)
(16) Pin
(21 )
Bushing
(
)
4.
Remove the bevel gear (7), thrust washer (5), bevel
pinion (2) and thrust washer (1).
• NOTE
•
Be
careful
not
to
lose
the
balls.
Clearance
between
Bevel Pinion and Transmission
Case
(RH) Hole
1.
Measure
the
bevel pinion
0.0
..
2.
Measure the transmission
case
(RH)
hole 1.0. and
calculate
the
clearance.
3.
If
the
clearance exceeds
the
allowable
limit,
replace them.
Clearance
between
bevel
pinion
and
Factory
spec
0.013
to
0.037
mm
0.00051
to
0.00146 in.
transmission
case
(RH)
hole
Allowable
limit
0,1
mm
or
less
0.004 in,
or
less
0617P044
Bevel
pinion
0.0
Factory
9,978
to
9.987
mm
spec.
0.39283
to
0.39319 in,
Transmission case
Factory
10 000
to
10.015
mm
(RH)
hole
I.D
spec.
039370
to
0,391129
in
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