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3.50

9924874 R02 - 2014 RZR XP / XP 4 1000 Service Manual

5. Measure each bearing journal in two locations, 90

degrees apart. Replace balance shaft if either journal

is worn below the service limit specification. If worn

past the service limit, replace the balance shaft

assembly.

Balance Shaft Diameter (MAG & PTO)

1.4939 - 1.4946" (37.946 - 37.962 mm)

Service Limit: 1.4921" (37.900 mm)

Crankshaft Removal / Inspection

1. Perform Crankcase Disassembly / Inspection, page

3.46 procedure.

2. Perform Balance Shaft Removal / Inspection, page

3.49 procedure.

3. For ease of assembly, mark each connecting rod and

end cap.

4. Loosen, remove and discard the four connecting rod

bolts (Item 1). Remove the end caps from the

crankshaft.

5. Carefully lift the crankshaft (Item 2) out of the

crankcase.

6. Remove the cam chain (Item 3), oil pump drive chain

(Item 5) and PTO main seal (Item 4) from the

crankshaft.

7. Inspect the crankshaft gear (Item 7) and auxiliary

sprocket (Item 6) for broken or worn teeth.

8. If the crankshaft gear or sprocket is damaged, the

crankshaft assembly must be replaced.

ENGINE

Polaris 2014 RZR XP 1000 Service Manual

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