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9924874 R02 - 2014 RZR XP / XP 4 1000 Service Manual
© Copyright 2013 Polaris Industries Inc.
BRAKE PEDAL LEVER
Pedal Removal
1. Locate the brake pedal lever (Item 2) and remove the
clip (Item 1) and master cylinder clevis pin (Item 4).
2. Remove the E-clip (Item 3) from the pedal mount and
remove the brake pedal lever (Item 2) from the
vehicle.
Pedal Installation
1. Reverse the “Removal” steps to install brake pedal
lever. Brake pedal free-play should not exceed
0.090” (2.28 mm).
Brake Pedal Free-play:
0.090″ (2.28 mm)
BRAKE BLEEDING / FLUID CHANGE
NOTE: When bleeding the brakes or replacing the
fluid always start with the furthest caliper from the
master cylinder. This procedure should be used to
change fluid or bleed brakes during regular
maintenance.
CAUTION
Always wear safety glasses.
CAUTION
Brake fluid will damage finished surfaces.
Do not allow brake fluid to come in contact
with finished surfaces.
1. Clean master cylinder reservoir cover thoroughly and
remove the cover (Item 2).
2. If changing fluid, remove old fluid from reservoir
(Item 1) with a Mity Vac™ pump or similar tool.
Mity Vac™: PN 2870975
3. Add brake fluid to the indicated MAX level of
reservoir.
Polaris DOT 4 Brake Fluid
(PN 2872189)
4. Begin bleeding procedure with the caliper that is
farthest from the master cylinder. Install a box end
wrench on caliper bleeder screw. Attach a clean,
clear hose to fitting and place the other end in a
clean container. Be sure the hose fits tightly on
fitting.
BRAKES
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