Polaris 2014 RZR XP 1000 Service Manual

6.2
9924874 R02 - 2014 RZR XP / XP 4 1000 Service Manual
© Copyright 2013 Polaris Industries Inc.
GENERAL INFORMATION
SPECIAL TOOLS AND SUPPLIES
PART NUMBER TOOL DESCRIPTION
2872085 Drive Clutch Puller
2871056 Driven Clutch Puller
9314177
Clutch Holding Wrench
2871358-A
Clutch Holding Fixture
PU- 50578
Spider Jam Nut Socket
2870341
Clutch Spider Removal and
Installation Tool
2870910 Roller Pin Tool
2871226
Drive Clutch Bushing Replacement
Tool Kit
2870386 Piston Pin Puller
PU-50518
Driven Clutch Compression Tool
2877408
Shock Spanner / Clutch Spreader
Bosch Automotive Service Solutions: 1-800-345-2233
or http://polaris.service-solutions.com/
SPECIAL SUPPLIES
PART
NUMBER
Loctite® 620™ 648™ and 7088™
Primer
N/A
RTV Silicone Sealer 8560054
PVT System Torque Specifications
ITEM
TORQUE VALUE
Drive Clutch Retaining Bolt 96 ft-lb (130 Nm)
Driven Clutch Retaining Bolt 55 ft-lb (75 Nm)
PVT Inner Cover Bolts
12 ft-lb (16 Nm)
PVT Outer Cover Screws
48 in-lb (5 Nm)
Spider Jamb Nut
250 ft-lb (339 Nm)
(Apply 0.1 mL
Loctite® 7088 Primer
and 0.1 mL Loctite®
620™)
Drive Clutch Spider
290 ft-lb (393 Nm)
(Apply 0.4 mL
Loctite® 7088 Primer
and 0.4 mL Loctite®
620™)
Drive Clutch Cover Plate
9 ft-lb (12 Nm)
ITEM
TORQUE VALUE
Shift Weight Fasteners 20 in-lb (2 Nm)
Driven Clutch Helix
Retaining Screws
48 in-lb (5 Nm)
2014 RZR XP / XP 4 1000 CLUTCH CHARTS
CLUTCH CHART (2014 RZR XP 1000 / EPS / INT’L)
ALTITUDE
SHIFT
WEIGHT
DRIVE
SPRING
DRIVEN
SPRING
Meters
(Feet)
0-1500
(0-5000)
26-61
(1323098)
White /
Orange
(7043924)
Red
(3234452)
1500-3700
(5000 - 12000)
26-55
(1322982)
White /
Orange
(7043924)
Red
(3234452)
CLUTCH CHART (2014 RZR XP 4 1000)
ALTITUDE
SHIFT
WEIGHT
DRIVE
SPRING
DRIVEN
SPRING
Meters
(Feet)
0-1500
(0-5000)
26-67
(1323177)
White /
Orange
(7043924)
Red
(3234452)
1500-3700
(5000 - 12000)
26-61
(1323098)
White /
Orange
(7043924)
Red
(3234452)
CLUTCHING

Polaris 2014 RZR XP 1000 Specifications

General

Brand	Polaris
Model	2014 RZR XP 1000
Category	Utility Vehicle
Language	English