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9.33

9924874 R02 - 2014 RZR XP / XP 4 1000 Service Manual

Caliper Installation

1. Install the rear caliper with new mounting bolts.

Torque mounting bolts (Item 1) to specification.

Rear Caliper Mount Bolt (Item 1):

40 ft-lbs (54 Nm)

2. Install brake line banjo bolt (Item 2) and torque to

specification.

NOTE: Banjo Bolts:

15 ft-lbs (20 Nm)

3. Install lower radius rod bolt, washer and new nut.

Torque to specification.

Radius Rod to Bearing Carrier Bolt:

40 ft-lb (54 Nm)

4. Install the pad adjustment screw and turn until

stationary pad contacts disc, then back off 1/2 turn.

5. Follow bleeding procedure outlined earlier in this

chapter.

6. Install wheel and torque wheel nuts to specification.

Wheel Nuts:

120 ft-lbs (163 Nm)

NOTE: If new pads are installed, refer to Brake

Burnishing Procedure, page 9.29.

BRAKES

Polaris 2014 RZR XP 1000 Service Manual

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