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9.8

9924874 R02 - 2014 RZR XP / XP 4 1000 Service Manual

MASTER CYLINDER

Removal

1. Locate the master cylinder (Item 1) above the left

front tire in the wheel well area.

2. Remove the clip (Item 2) from the clevis pin (Item 3)

that attaches the master cylinder to the brake pedal

lever.

3. Place a container to catch brake fluid under the

master cylinder brake line banjo bolts (Item 4).

CAUTION

Brake fluid will damage finished surfaces.

Do not allow brake fluid to come in contact

with finished surfaces.

NOTE: Make note of front and rear brake line

locations to master cylinder.

4. Loosen the brake line banjo bolts (Item 4) and allow

fluid to drain.

NOTE: Dispose of fluid properly. Do not re-use.

5. Remove the two mounting fasteners (Item 5) that

secure the master cylinder to the frame.

Installation

1. Reverse Steps 1-5 for master cylinder installation.

Banjo Bolts

15 ft-lbs (20 Nm)

Master Cylinder Mounting Fasteners

23 ft-lbs (31 Nm)

2. After installing the foot brake check pedal free-play.

Pedal free-play should not exceed .090″ (2.286 mm).

BRAKES

Polaris 2014 RZR XP 1000 Service Manual

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