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Polaris 2014 RZR XP 1000 Service Manual

Polaris 2014 RZR XP 1000
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9
9.25
9924874 R02 - 2014 RZR XP / XP 4 1000 Service Manual
© Copyright 2013 Polaris Industries Inc.
Disc Inspection
1. Visually inspect disc for scoring, scratches, or
gouges. Replace disc if deep scratches are evident.
2. Use a 0-1” micrometer and measure disc thickness
at eight different points around the pad contact
surface. Replace disc if worn beyond service limit.
Brake Disc Thickness
New: .0188″ (4.78 mm)
Service Limit: 0.170″ (4.32 mm)
Brake Disc Thickness Variance
Service Limit: 0.002″ (.051 mm)
difference between measurements
Disc Replacement
1. Remove the front brake caliper (see “FRONT
CALIPER SERVICE”).
2. Remove wheel hub cotter pin (Item 4), castle nut
(Item 3) and washers (Item 2).
3. Remove the wheel hub assembly from the vehicle
and remove the (4) bolts (Item 1) retaining the disc to
the hub.
4. Clean the wheel hub mating surface and install new
disc on wheel hub.
5. Install new bolts (Item 5)and torque to specification.
Brake Disc Mounting Bolts (Item 5):
30 ft-lb (41 Nm)
CAUTION
Always use new brake disc mounting bolts. The bolts
have a pre-applied locking agent which is destroyed
upon removal.
6. Install wheel hub assembly, washers, and castle nut.
Torque castle nut to specification and install a new
cotter pin.
Castle Nut:
110 ft-lbs (149 Nm)
7. Install the front brake caliper (see FRONT CALIPER
SERVICE, page 9.20).
8. Follow bleeding procedure outlined earlier in this
chapter.
9. Field test unit for proper braking action before putting
into service. Inspect for fluid leaks and firm brakes.
Make sure the brake is not dragging when pedal is
released. If the brake drags, re-check assembly and
installation.
BRAKES

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Polaris 2014 RZR XP 1000 Specifications

General IconGeneral
BrandPolaris
Model2014 RZR XP 1000
CategoryUtility Vehicle
LanguageEnglish

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