6.24
9924874 R02 - 2014 RZR XP / XP 4 1000 Service Manual
© Copyright 2013 Polaris Industries Inc.
11. Pull out the clutch roller pins (J) and rollers (K).
12. Press the shaft and bearing out of the outer sheave
using an arbor press.
13. Inspect the bearing for wear. Spin the bearing, if the
bearing does not spin smoothly, replace it. To
replace the bearing, remove the snap ring from the
end of the shaft and press the bearing off the shaft.
14. Inspect the cam (helix) assembly bushing for wear. If
the bushing is worn or the shaft does not fit snug into
the bushing, replace the cam (helix) assembly.
15. Inspect the sheaves for excessive wear or damage.
Bushing Service
NOTE: Special Tools Required
EBS Clutch Bushing Tool Kit - 2201379
ITEM
QTY.
PART # TOOL DESCRIPTION
A, B
1 5132027 EBS Puller Tool
C 1 5132501 EBS Puller Nut
D 1 5132029
EBS Main Adapter
E 1 5132028
EBS Bushing Removal
Tool Instructions
–
1 9915111 Instructions
Additional Special Tools
QTY.
PART # TOOL DESCRIPTION
1 2871226
Clutch Bushing Replacement Tool
Kit
1 2870386 Piston Pin Puller
*Clutch Bushing Replacement Tool Kit (PN 2871226)
ITEM
QTY.
PART # TOOL DESCRIPTION
#2 1 5020628
P-90 Drive/Driven
Clutch Bushing Install
Tool
#3 1 5020629
Drive Clutch Cover
Bushing Removal/
Installation Tool
CLUTCHING