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7.18

9924874 R02 - 2014 RZR XP / XP 4 1000 Service Manual

4. Inspect armature plate for a consistent wear pattern.

There should be two distinct wear bands (one band

inside the other). If only one band of wear is present

(or if there is wear between the two bands), inspect

the coil area as indicated in Step 5. A wear band with

an interrupted wear mark may indicate a warped

plate, which may cause intermittent operation.

5. Check to make sure the coil is seated in the U-

shaped insert that is pressed into the gearcase

cover. The top of the coil should be seated below the

U-shaped insert. The U-shaped insert controls the

pole gap. If the top of the coil is above the surface of

the U-shaped insert it raises the armature plate,

thereby increasing pole gap. If the pole gap

increases the coil will not be strong enough to

engage the AWD system. If this is found, replace the

cover plate assembly.

6. Inspect the rollers for nicks and scratches. The

rollers must slide up, down, in and out freely within

the roll cage sliding surfaces and H-springs.

7. Inspect the roll cage assembly for cracks or

excessive wear. If damaged, replace the roll cage

assembly.

Front Gearcase Removal

1. Raise and support vehicle

2. Place gear selector in neutral.

3. Refer to FRONT DRIVE SHAFT, page 7.6 and

remove both front drive shafts from the front

gearcase.

4. Remove the front section of the prop shaft (see

“PROP SHAFT SERVICE”).

5. Disconnect the wire harness for the front gearcase

and remove the harness from the retaining dart.

6. Remove the vent line from the front gearcase and

plug vent line fitting.

7. Remove the four bolts (Item 4) securing the front

gearcase to the frame.

FINAL DRIVE

Polaris 2014 RZR XP 1000 Service Manual

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