9
9.31
9924874 R02 - 2014 RZR XP / XP 4 1000 Service Manual
© Copyright 2013 Polaris Industries Inc.
4. Remove the lower radius rod outer mounting bolt,
nut and washer from the bearing carrier. Swing
radius rod down. Discard nut.
5. Loosen the brake pad adjustment set screw to allow
brake pad removal after the caliper is removed.
6. Remove the two caliper mounting bolts and remove
the caliper.
Caliper Disassembly
1. Remove brake pad adjustment set screw (Item 9).
2. Push upper pad retainer pin inward and slip brake
pads (Item 1) past the edge and remove from the
caliper.
3. Remove mount bracket (Item 2) and dust boots (Item
6 and 7).
4. Using a hammer and a small punch, remove the
piston (Item 5) from the caliper body (Item 8).
Remove the square O-rings (Item 4) and (Item 3)
from the caliper body (Item 8).
5. Clean the caliper body, piston, and retaining bracket
(Item 10) with brake cleaner or alcohol.
NOTE: Be sure to clean caliper body seal
grooves.
BRAKES