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7.6

9924874 R02 - 2014 RZR XP / XP 4 1000 Service Manual

FRONT DRIVE SHAFT

Drive Shaft Removal

1. Elevate front of vehicle and safely support machine

under the frame area.

CAUTION

Serious injury may result if machine tips or falls. Be

sure machine is secure before beginning this service

procedure. Wear eye protection when removing

bearings and seals.

2. Remove the four wheel nuts and remove the front

wheel.

3. Remove the cotter pin (Item 1) and loosen the front

wheel hub castle nut (Item 2). Remove the nut, and

cone washers (Item 3) from the front wheel hub

assembly.

4. Remove and discard the two front brake caliper

mounting bolts and remove the caliper from the

brake disc (see Chapter 9).

5. CAUTION: Do not hang the caliper by the brake line.

Use wire to hang caliper to prevent damage to the

brake line.

6. Remove the front wheel hub assembly.

7. Remove and discard the upper and lower ball joint

pinch bolts (Item 4) and nuts.

8. Using a soft faced hammer, lightly tap on the bearing

carrier while removing the upper ball joint end.

9. Remove the drive shaft from the front bearing carrier.

10. With a short, sharp jerk, remove drive shaft from the

front gearcase.

FINAL DRIVE

Polaris 2014 RZR XP 1000 Service Manual

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