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9924874 R02 - 2014 RZR XP / XP 4 1000 Service Manual
© Copyright 2013 Polaris Industries Inc.
Flywheel Installation
1. If previously removed, reinstall the flywheel key.
2. Clean taper of crankshaft to remove all oil or grease.
3. Clean flywheel taper to remove all oil or grease.
4. Align flywheel key-way with key and install the
flywheel, seating it fully on taper.
5. Install flywheel retaining bolt. Using a commercially
available strap wrench (Item 2), hold flywheel and
torque the retaining bolt (Item 1) to specification.
NOTE: If the Cylinder Holding & Camshaft
Timing Plate (PU-50563) is installed, remove it
before tightening the flywheel.
Flywheel Retaining Bolt:
133 ft-lbs (180 Nm)
6. Install the starter torque limit gear as an assembly.
Stator Cover Installation
1. Apply gasket tack adhesive to help hold gasket in
place during assembly.
2. Install a new stator cover gasket over alignment pins.
CAUTION
The flywheel contains powerful magnets. Use caution
when removing and installing the stator cover. DO NOT
place fingers between cover and crankcase at any time
during the removal / installation process or injury could
result.
3. Install stator cover and thirteenscrews. Torque
screws in sequence to specification.
Stator Cover Screws:
9 ft-lb (12 Nm)
ENGINE
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