Polaris 2014 RZR XP 1000 Service Manual

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9.3
9924874 R02 - 2014 RZR XP / XP 4 1000 Service Manual
© Copyright 2013 Polaris Industries Inc.
GENERAL INFORMATION
SPECIAL TOOLS
PART NUMBER TOOL DESCRIPTION
2870975
PART NUMBER
TOOL DESCRIPTION
Mity Vac™ Pressure Test Tool
Bosch Automotive Service Solutions: 1-800-345-2233
or http://polaris.service-solutions.com/
GENERAL SPECIFICATIONS
FRONT BRAKE SYSTEM
Item
Standard Service Limit
Front Brake Pad Thickness
0.297 ± .007" (7.54 ± .178 mm) .180" (4.6 mm)
Front Brake Disc Thickness
0.188" (4.78 mm) .170" (4.32 mm)
Front Brake Disc Runout
- .010" (.254 mm)
REAR BRAKE SYSTEM
Item
Standard Service Limit
Rear Brake Pad Thickness
.298 ± .007" (7.57 ± .178 mm) .180" (4.6 mm)
Rear Brake Disc Thickness
.188" (4.78 mm) .170" (4.32 mm)
Rear Brake Disc Runout
-
.010" (.254 mm)
PARK BRAKE SYSTEM (INT’L MODEL)
Item
Standard Service Limit
Park Brake Pad Thickness
Inboard - 0.300” (7.62 mm) 0.240” (6.10 mm)
Outboard - 0.250” (6.35 mm) 0.190" (4.83 mm)
Park Brake Disc Thickness
0.175” - 0.185” (4.44 - 4.70 mm) 0.150" (3.81 mm)
TORQUE SPECIFICATIONS
ITEM
TORQUE
Caliper Mounting Bolts 40 ft-lbs (54 Nm)
Brake Line Flare
15 ft-lbs (20 Nm)
Brake Line Banjo Bolts 15 ft-lbs (20 Nm)
Brake Switch
15 ft-lbs (20 Nm)
Brake Bleeder Screw
48 in-lb (5 Nm)
Brake Disc to Hub Bolts
30 ft-lb (41 Nm)
Master Cylinder Mounting
Bolts
23 ft-lbs (31 Nm)
Brake Pedal Mounting
Bracket to Frame
16 ft-lbs (22 Nm)
Park Brake Disc Mounting
Bolt
14 ft-lb (20 Nm)
Park Brake Lever Mount Bolts
16 ft-lb (22 Nm)
Park Brake Caliper Assembly
Bolts
37 ft-lb (50 Nm)
BRAKE SYSTEM SERVICE NOTES
Disc brake systems are light weight, low maintenance,
and perform well in the conditions this vehicle will
routinely encounter. There are a few things to remember
when replacing disc brake pads or performing brake
system service to ensure proper system function and
maximum pad service life.
• DO NOT over-fill the master cylinder fluid reservoir.
• Make sure the brake pedal returns freely and
completely.
• Adjust stop pin on brake caliper (s) after pad
service.
• Check and adjust master cylinder reservoir fluid
level after pad service.
• Make sure atmospheric vent on reservoir is
unobstructed.
• Test for brake drag after any brake system service
and investigate cause if brake drag is evident.
• Make sure caliper moves freely on guide pins
(where applicable).
• Inspect caliper piston seals for foreign material
that could prevent caliper pistons from returning
freely.
BRAKES

Polaris 2014 RZR XP 1000 Specifications

General

Brand	Polaris
Model	2014 RZR XP 1000
Category	Utility Vehicle
Language	English