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9924874 R02 - 2014 RZR XP / XP 4 1000 Service Manual
© Copyright 2013 Polaris Industries Inc.
Bushing Service
NOTE: Special Tools Required
EBS Clutch Bushing Tool Kit - 2201379
ITEM
QTY.
PART # TOOL DESCRIPTION
A, B
1 5132027 EBS Puller Tool
C 1 5132501 EBS Puller Nut
D 1 5132029
EBS Main Adapter
E 1 5132028
EBS Bushing Removal
Tool Instructions
–
1 9915111 Instructions
Additional Special Tools
QTY.
PART # TOOL DESCRIPTION
1 2871226
Clutch Bushing Replacement Tool
Kit
1 2870386 Piston Pin Puller
*Clutch Bushing Replacement Tool Kit (PN 2871226)
ITEM
QTY.
PART # TOOL DESCRIPTION
#2 1 5020628
P-90 Drive/Driven
Clutch Bushing Install
Tool
#3 1 5020629
Drive Clutch Cover
Bushing Removal
/Installation Tool
#5 1 5020631
P-90 Driven Clutch
Cover Bushing
Removal Tool
#8 1 5020632
Main Puller Adapter
ITEM
QTY.
PART # TOOL DESCRIPTION
#9 1 5010279
Adapter Reducer
#10 1 5020633
Number Two Puller
Adapter
NOTE: Bushings are installed at the factory using
Loctite® 648. In order to remove bushings it will be
necessary to apply heat evenly to the area around
each bushing. Clean all residual Loctite® from
bushing bore prior to installing new bushing.
CAUTION
Clutch components will be hot! In order to avoid serious
burns, wear insulated gloves during the removal
process.
Moveable Sheave - Bushing Removal
1. Remove clutch as outlined previously in this chapter.
CLUTCHING