3.52
9924874 R02 - 2014 RZR XP / XP 4 1000 Service Manual
© Copyright 2013 Polaris Industries Inc.
13. Use the table below to see if the crankshaft bearing
journals are within specification. If worn past the
service limit, replace the crankshaft assembly.
CRANKSHAFT BEARING JOURNAL
DIAMETERS
B
Main
Bearing
Standard
1.6140 - 1.6143"
(40.996 - 41.004
mm)
Service Limit
1.6129" (40.970
mm)
Conn Rod
Bearing
Standard
1.6118 - 1.6122"
(40.942 - 40.950
mm)
Service Limit
1.6104" (40.906
mm)
G
Main
Bearing
Standard
1.6137 - 1.6140"
(40.988 - 40.995
mm)
Service Limit
1.6129" (40.970
mm)
Conn Rod
Bearing
Standard
1.6115 - 1.6118"
(40.934 - 40.941
mm)
Service Limit
1.6104" (40.906
mm)
Y
Main
Bearing
Standard
1.6134 - 1.6137"
(40.980 - 40.987
mm)
Service Limit
1.6129" (40.970
mm)
Conn Rod
Bearing
Standard
1.6112 - 1.6115"
(40.926 - 40.933
mm)
Service Limit
1.6104" (40.906
mm)
14. Whether installing a new crankshaft or re-installing
the original, refer to the bearing selection chart
provided in the “Crankshaft Main Bearing Selection”
and “Connecting Rod Bearing Selection” procedures.
Crankcase Inspection
1. Remove the oil drain diverter (Item 1) from the upper
crankcase.
2. Remove all traces of crankcase sealer from the
crankcase mating surfaces. Inspect the surfaces
closely for nicks, burrs or damage.
3. Be sure alignment pins are in place where used.
4. Be sure oil passages are clean and free of any
cleaning solvent (see “Engine Oil Flow Chart”).
ENGINE