8.12
9924874 R02 - 2014 RZR XP / XP 4 1000 Service Manual
© Copyright 2013 Polaris Industries Inc.
TRANSMISSION SERVICE
Transmission Disassembly
NOTE: Refer to the exploded view at the end of this
chapter as a reference.
1. Place transmission in High gear before disassembly.
2. Drain and properly dispose of the transmission
lubricant (see Chapter 2).
3. Remove the bellcrank nut (Item 1) and bellcrank
(Item 2).
4. Remove E-clip (Item 3) that retains spring washer
(Item 4), flat washer (Item 4) and gear switch (Item
5). Remove the switch.
5. Remove the sector cover bolts (Item 6) and remove
the sector cover (Item 7).
NOTE: Removal can be aided by using your
thumbs to press in on the shafts while pulling
out the cover with your fingers.
6. Remove the compression spring (H).
7. Remove the detent star (I). Note how the detent star
fits onto the splined shaft with the raised edge facing
outward for reassembly.
8. Remove the spacer (J).
9. Remove the shift shaft (K), detent pawl (L) and the
shift sector gears (M and N).
NOTE: Note the timing marks on the shift gears
(M and N) for reassembly purposes.
10. Remove the O-rings (P) from each shaft and discard.
Use new O-rings upon assembly.
11. Remove all the transmission case bolts. Using
suitable pry bars, remove the cover using the
designated pry points (indicated by the black arrows
in the illustration below).
CAUTION
Do not pry on case sealing surfaces.
Use only the designated pry points
on the transmission.
TRANSMISSION
To Next Page
Loading...
Need help?
General
