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6.9
9924874 R02 - 2014 RZR XP / XP 4 1000 Service Manual
© Copyright 2013 Polaris Industries Inc.
5. Install the protective cover and the four push rivets
that secure the cover to the top of the inner PVT
cover.
6. Install the four inner clutch cover bolts and washers
that retain the cover to the transmission. Torque bolts
to specification.
7. Install the three inner clutch cover bolts and washers
that retain the cover to the engine. Torque bolts to
specification.
Inner Clutch Cover Bolts:
12 ft-lb (16 Nm)
8. Clean the splines inside the driven clutch and on the
transmission input shaft.
9. Apply a light film of grease to the splines on the
shaft.
10. Install the driven clutch, washer and retaining bolt.
Torque to specification.
Driven Clutch Retaining Bolt:
55 ft-lb (75 Nm)
11. Clean the end of the taper on the crankshaft and the
tapered bore inside the drive clutch.
12. Install the drive clutch onto the engine.
13. Install the Drive Clutch Holding Tool (9314177-A)
and torque the retaining bolt to specification.
Drive Clutch Retaining Bolt:
96 ft-lb (130 Nm)
14. Install the drive belt noting direction of belt rotation
(see “DRIVE BELT - Belt Installation”). If a new belt is
installed, install so numbers can be easily read.
15. Install a new outer clutch cover seal with the colored
stripe facing the inner clutch cover.
16. Reinstall outer clutch cover and secure with screws.
Torque screws to specification.
Outer Clutch Cover Retaining Screws:
48 in-lb (5 Nm)
17. Install inlet and outlet ducts and tighten hose clamps.
CLUTCHING
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