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8.44

9924874 R02 - 2014 RZR XP / XP 4 1000 Service Manual

36. Install the detent pawl onto the shift shaft and

carefully install the compression spring.

37. Install a new O-ring on each shift shaft. Apply a small

amount of white lithium grease on the O-rings, shift

shafts and component contact surfaces prior to

installing the sector cover.

38. Clean the transmission and gear sector cover mating

surfaces thoroughly.

39. Apply Crankcase Sealant (3-Bond) (PN 2871557)

onto the cover and transmission case mating

surface.

40. Install the sector cover and align the transmission

case dowel with the alignment hole. Install and

torque the bolts to specification.

Sector Cover Bolts:

12 ft-lb (16 Nm)

41. Install the transmission drain plug and torque to

specification.

Fill / Drain Plug:

14 ft-lbs (19 Nm)

42. Install the bellcrank onto the shift shaft. Note the key

splined on the bellcrank and shift shaft. Install the nut

and torque to specification.

Bell Crank Nut:

18 ft-lb (24 Nm)

43. Refer to “Transmission Installation” to complete the

repair.

TRANSMISSION

Polaris 2014 RZR XP 1000 Service Manual

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