8.26
TRANSMISSION
9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.
20. Using a 5 mm Allen wrench, remove the screws that
secure the pinion shaft assembly (V). Lift the pinion
shaft assembly straight up to remove it from the
housing. Note the longer screw (W) that locks the
snorkel tube.
21. Remove all seals from the gearcase halves and clean
the cases in preparation for assembly.
Gear Cluster Disassembly
22. Remove the bearing from the reverse shaft using a
bearing puller. Remove the retaining ring and slide the
washers, 53T gear and needle bearing off the reverse
shaft (see Figure 8-1).
23. Remove the retaining ring and engagement dog from
the reverse shaft (see Figure 8-1).
24. Remove the retaining ring, washer, needle bearing,
and sprocket from the reverse shaft (see Figure 8-1).
25. Tilt the two shafts towards each other and remove the
silent chain from the two shafts.
26. If necessary, disassemble the other end of the reverse
shaft. Remove the bearing, engagement dog,
retaining ring, washer, gear and needle bearing from
the reverse shaft (see Figure 8-2).
27. To disassemble the shift shaft rail remove the snap
ring (X) from the end of the shift rail on either side.
Use caution when disassembling the shift rail.
The compressed springs on the shift rail may
pop off causing eye or face injury.
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