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Front End Loaders
ZW 180-6
Hitachi ZW 180-6 User Manual
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MAINTENANCE
7-113
Check and Adjust
Valv
e Clearanc
e
--- every 5000 hours
Consult your near
est authorized dealer for check and repair
.
Retighten F
ront Axle and Rear Axle Support
Mounting Bolts
--- every 2000 hours (50 hours at first time only)
Check front and rear axle support mounting bolts for
looseness.
Tigh
tening torques of the front axle and r
ear axle
support mounting bolts
F
ront Axle Mounting Bolt
Rear Axle Suppor
t Mounting
Bolt
785±150 N·m
(579±111 lbf·ft)
890±170 N·m (656±125 lbf·ft)
384
386
Table of Contents
Default Chapter
5
Table of Contents
5
Machine Numbers
11
Aftertreatment Device
12
Safety
13
Recognize Safety Information
13
Understand Signal Words
13
Follow Safety Instructions
14
Prepare for Emergencies
15
Wear Protective Clothing
15
Protect against Noise
16
Inspect Machine
16
General Precautions for Cab
17
Use Handrails and Steps
18
Never Ride Attachment
18
Adjust Operator's Seat
18
Ensure Safety before Rising from or Leaving Operator's Seat
19
Fasten Your Seat Belt
19
Move and Operate Machine Safely
20
Handle Starting Aids Safely
20
Operate Only from Operator's Seat
21
Jump Starting
21
Investigate Job Site Beforehand
22
Equipment of Head Guard, ROPS, FOPS
23
Provide Signals for Jobs Involving Multiple Machines
23
Keep Riders off Machine
24
Drive Safely
24
Drive Machine Safely (Work Site
25
Drive Safely with Bucket Loaded
26
Drive on Snow Safely
26
Travel on Public Roads Safely
27
Avoid Injury from Rollaway Accidents
27
Avoid Accidents from Backing up and Turning
28
Avoid Positioning Bucket or Attachment over Anyone
29
Avoid Tipping
29
Never Undercut a High Bank
30
Dig with Caution
30
Perform Truck Loading Safely
30
Avoid Power Lines
31
Precautions for Operation
31
Precautions for Lightning
31
Object Handling
32
Protect against Flying Debris
32
Park Machine Safely
33
Store Attachments Safely
33
Transport Safely
34
Handle Fluids Safely−Avoid Fires
35
Practice Safe Maintenance
36
Warn Others of Service Work
37
Support Machine Properly
37
Stay Clear of Moving Parts
38
Support Maintenance Properly
38
Prevent Parts from Flying
39
Prevent Burns
39
Replace Rubber Hoses Periodically
40
Avoid High-Pressure Fluids
40
Prevent Fires
41
Evacuating in Case of Fire
42
Beware of Exhaust Fumes
43
Precautions for Welding and Grinding
43
Avoid Heating Near Pressurized Fluid Lines
43
Avoid Applying Heat to Lines Containing Flammable Fluids
44
Precautions for Handling Accumulator and Gas Damper
44
Precautions for Diesel Exhaust Fluid (DEF
44
Remove Paint before Welding or Heating
45
Beware of Asbestos and Silicon Dust and Other Contamination
45
Prevent Battery Explosions
46
Service Air Conditioning System Safely
46
Handle Chemical Products Safely
47
Dispose of Waste Properly
47
Notes for Aftertreatment Device
48
Precautions for Communication Terminal
48
Precaution for Communication Terminal Equipment
49
Safety Labels
51
Components Name
63
Operator's Station
65
Aftertreatment Device
65
Automatic Regeneration
67
Repeated Inhibiting of Aftertreatment Device Cleaning
68
Cab Features
69
Front Console
70
Right Console
71
Fingertip Control Type
71
Multi-Function Joystick Type
72
Monitor Panel
73
Parking Brake Indicator (Red)
74
Brake Oil Low Pressure Indicator (Red)
74
Hydraulic Oil Level Indicator (Red)
74
Low Steering Oil Pressure Indicator (Red) (Option)
75
Transmission Warning Indicator (Red)
75
Communication Error Indicator (Yellow)
75
Discharge Warning Indicator (Red)
75
Engine Warning Indicator (Red)
76
Overheat Indicator (Red)
76
Engine Oil Low Pressure Indicator (Red)
76
Air Filter Restriction Indicator (Red)
77
Preheat Indicator (Yellow)
77
Coolant Temperature Gauge
78
Fuel Gauge
78
Turn Signal Indicator (Green)
79
High Beam Indicator (Blue)
79
Work Light Indicator (Yellow)
79
Clearance Light Indicator (Green)
80
Control Lever Lock Indicator (Red)
80
Multi Function Monitor
81
Default Setting
82
Basic Screen
83
How to Use Screens
84
Displaying Basic Screen
84
Monitor Operation
88
Alarm Occurrence Screen
89
Remedy
91
DEF/SCR System Alarm
93
Def/Adblue® Level Alarm
93
Urea SCR System Malfunction
94
Aftertreatment Device Regeneration
95
Aftertreatment Device Regeneration Status Display
95
Automatic Regeneration (Auto-Regeneration)
96
Manual Regeneration
97
Main Menu
98
Ride Control Drive Speed Setting (Option)
99
Dual Lift Arm Auto-Leveler
100
Height Kickout ON/OFF, Stop Height Setting
101
Lower Kickout ON/OFF, Stop Height Setting
102
Brightness Adjustment
103
Mail (Option)
105
Setting Menu
107
Date and Time
108
Time Adjustment
108
Date Adjustment
110
Display Mode Setting
112
Auto Idling Stop
114
Auto Idling Stop: ON/OFF
114
Acting Time Setting
115
Rear View Camera Monitor
116
Aftertreatment Device Regeneration Inhibit
118
Setting Procedure
118
Transmission Setting
120
Shift Change Delay Mode Setting
120
Warm up Operation
122
Display Item Selection
124
Main Menu Display Order Change
126
Information Menu
128
Operation Condition
129
Fuel Consumption
129
Maintenance
131
Maintenance Notice
131
Time Remains and Maintenance Interval
133
Troubleshooting
135
Monitoring
137
Switches, Steering Wheel and Pedals
139
Hazard Switch
140
Work Light Switch
141
Parking Brake Switch
142
Neutral Lever Lock (for the Forward/Reverse Lever)
143
Steering Wheel
143
Horn Switch
143
Key Switch
144
Turn Signal Lever
145
Light Switch
146
High-Low Beam Switch
147
Accelerator Pedal
148
Brake Pedal
148
Service Brake
148
Declutch Brake
148
Forward/Reverse Lever/ Shift Switch
149
Forward/Reverse Lever
149
Shift Switch
149
Wiper Switch
150
Wiper Operation
150
Front/Rear Wiper Switch
151
Tilt, Telescopic Lever/Steering Column Tilt Pedal
152
Right Console / Switches
153
Fingertip Control Type
153
Loading Control Levers
154
Right Console / Switches
156
Multi-Function Joystick Type
156
Loading Multi-Function Joystick Lever (Option)
157
Auxiliary Control Lever (Option)
158
Armrest Adjust Handle
158
Forward/Reverse Selector Switch
159
Operational Procedure
159
Loading Control Lever Lock Switch
160
Declutch Position Switch
160
Travel Mode Selector Switch
161
Power Mode Selector Switch
162
Fan Reverse Rotation Switch
163
Off
163
Auto
163
Manual Operation
164
Hydraulic Coupler Switch (Option)
164
Secondary Steering Operation Check Switch (Option)
165
Aftertreatment Device Regeneration Switch
165
1St Speed Fixed Switch
166
Ride Control Switch (Option)
167
Auto
167
Off
167
Hold Switch
168
Right Console Slide Lever
168
Quick Power Switch
169
DSS (down Shift Switch)
170
Horn Switch
170
Cigar Lighter (24 V DC Electrical Outlet)
171
Using Cigar Lighter
171
Ash Tray
171
Auto Air Conditioner
172
Feature
172
Components Name
173
Controller Part Name and Function
174
Cab Heater Operation
176
Cooling Operation
177
Defroster Operation
178
Cool Head/Warm Feet Operation
178
Tips for Optimal Air Conditioner Usage
179
For Rapid Cooling
179
When Windows Become Fogged
179
Off-Season Air Conditioner Maintenance
179
Adjusting Operator's Seat (Air Suspension Type Seat)
180
Components Name
180
Rear Tray
181
Electric Power Output (12 VDC Electrical Outlet)
181
Fuse Box
182
Fuse Box a
183
Fuse Box B
183
Hot/Cool Box
184
Tray and Drink Holder
184
ROPS Cab
185
Front Interior Light
187
Rear Interior Light
187
Sun Visor
188
Emergency Exit Hammer
188
Coat/Hat Hook
188
Upper Switch Panel (Option)
189
Rotary Light Switch (Option)
189
Outside Rear View Mirror
190
Inside Rear View Mirror
190
Cab Door
190
Door Lock Knob
191
Door Open/Close Lever
191
Window Open/Close Levers
191
When Fully Opening the Door
192
Cab Door Release Lever
192
Battery Disconnect Switch
193
Switch Operation
194
Articulation Stopper (Lock Bar)
195
Towing Pin
196
Inspection/Maintenance Side Access Cover
197
Rear Grille
198
Steps
199
Tool Box
199
Vandal-Resistant Devices
200
Seat Belt
202
Seat Pocket
202
Break-In
203
Break-In Period for New Machine
203
Work Mode for Break-In
203
Operating the Engine
205
Inspect Machine Daily before Starting
205
Check before Starting
207
Starting Engine
209
Starting in Cold Weather
211
Check after Starting
212
Using Booster Batteries
213
Warm up
215
Cold Weather Warm up
216
Stopping Engine
218
Moving the Machine
219
Driving the Machine
219
Starting to Move
220
Parking Brake Switch
225
Drive Speed Change
226
Changing Forward/Reverse Drive Direction
226
Steering Wheel
227
Secondary Steering (Option)
228
Emergency Stop and Restart of Operation
229
Precautions for Traveling
230
Operating in Water or on Soft Ground
231
Precautions for Driving on Slopes
232
Precautions to be Taken if Machine Failure Occurs
233
Stop
234
Parking
236
Emergency Stopping
237
Operating the Machine
239
Loading Control Levers
239
Control Lever Lock
242
Declutch Position Switch
243
Adjustment of Bucket Auto Leveler
244
Adjustment of Dual Lift Arm Auto Leveler
246
Auto Idling Stop
247
Aftertreatment Device Manual Regeneration
249
Before Operation
252
Precautions for Operation
252
Ensure Safety When Operating on Road Shoulders
252
Avoid Overloading
252
Avoid Rapid Steering Changes And/Or Sudden Braking
252
Avoid Operation with Loads on Only One Side
252
Excavation
253
Grading
255
Loading
256
Dozing
259
Stock Piling
259
Removing Snow
260
Lifting Wheel Loader
260
Precautions for after Operation
261
Transporting
263
Transporting by Road
263
Selecting a Trailer
263
Loading / Unloading on Trailer
264
Fastening Machine for Transporting
266
Transporting Wheel Loader (Urgent Situation)
267
Towing Method
271
Lifting Machine
272
Maintenance
273
Correct Maintenance and Inspection Procedures
273
Check the Hour Meter Regularly
275
Layout
276
Preparations for Inspection and Maintenance
280
Articulation Lock
282
Inspection/Maintenance Access Side Cover
283
Rear Grille
284
Periodic Replacement of Parts
285
Inspection and Maintenance Table
286
Kind of Oils
290
List of Consumable Parts
294
Greasing
296
Engine
304
Check Engine Oil Level
304
Change Engine Oil
305
Replace Engine Oil Filter
307
Check Crankcase Breather Tube
308
Replace Crankcase Air Breather Element
309
Check Vibration Damper
311
Power Train
312
Check Transmission Oil Level
312
Change Transmission Oil and Transmission Oil Filter
313
Change Axle Oil
316
Check Surroundings Around Axle and Covers for Oil Leaks
318
Clean Axle Housing Air Breather
318
Hydraulic System
319
Inspection and Maintenance of Hydraulic Equipment
319
Check Hydraulic Oil Level
321
Change Hydraulic Oil/Clean Hydraulic Oil Tank
322
Clean Suction Filter
324
Replace Pilot Oil Filter
325
Replace Hydraulic Tank Oil Filter
327
Replace Air Breather Element
329
Check Pilot Circuit Accumulator Function, Gas Leakage, Looseness, and Damage
330
Replace Pilot Circuit Accumulator
331
Check Ride Control Accumulator Function, Gas Leakage, Looseness, and Damage (Option)
331
Check Gas Pressure in Ride Control Accumulator (Option)
331
Check Gas Pressure in Steering Accumulator
331
Check Hoses and Lines
332
Fuel System
337
Check Fuel Level
337
About Biodiesel Fuel
337
Drain Water and Sediment from Fuel Tank
339
Drain Fuel Filter
340
Replace Fuel Main Filter Element
341
Replace Fuel Pre-Filter Element
342
Clean Fuel Solenoid Pump Strainer
343
Check Fuel Hoses
345
Air Cleaner
346
Replace Air Cleaner Element
346
Check Air Inlet System
347
Cooling System
348
Check Coolant Level
349
Check Drive Belt
350
Check Drive Belt Tensioner
351
Change Coolant
352
Clean Radiator/Oil Cooler and Other Cooling System
353
Electrical System
354
Batteries
354
Check Monitor Functions and All Other Instrument Operation
358
Check Work Lights
359
Check Horn and Backup Alarm
359
Check Electrical Harnesses and Fuses
360
Brake System
362
Check Right and Left Brake Interlocking Performance
362
Check Parking Brake Force
363
Check Accumulator Function, Gas Leakage, Looseness, and Damage
364
Check Gas Pressure in Accumulator
365
Check Brake Disks (Service and Parking)
365
Tire
366
Check and Replace Tire (Tire Pressure)
366
Check Tire for Damage
366
Check Wheel Bolt Torque
367
Air Conditioner
372
Clean/Replace Air Conditioner Circulation/Fresh Air Filters
372
Check Air Conditioner
376
Check Air Conditioner Piping
376
Check Air Conditioner Condenser
377
Check Air Conditioner Drive Belt
377
Check Refrigerant
378
Replace Air Conditioner Receiver Dryer
378
Check Compressor and Pulley
378
Miscellaneous
379
Check Bucket Teeth and Cutting Edge
379
Check and Replace Seat and Seat Belt
380
Check ROPS Cab, Resin Cab Roof, and Roof Mounting Bolts
380
Check Windshield Washer Fluid Level
380
Check Play Amount in Steering Wheel Movement
381
Check Accelerator Pedal Operation, and Exhaust Gas Color and Noise
382
Check Rearview Mirror and Inside Rearview Mirror
383
Check Steps and Handrails for Damage and Looseness
383
Clean Engine Compartment and Hood
384
Check Sound Absorbing Mat Around Engine
384
Cleaning of Rear View Camera Lens
384
Check and Adjust Valve Clearance
385
Retighten Front Axle and Rear Axle Support Mounting Bolts
385
Tightening and Retightening Torque of Nuts and Bolts
386
Aftertreatment Device
397
Check and Clean Aftertreatment Device
397
Urea SCR System
398
Check Def/Adblue
400
Replace Def/Adblue® Supply Module Main Filter
403
Maintenance under Special Environmental Conditions
405
Maintenance under Special Environmental Conditions
406
Precautions for Maintenance During Cold Weather Season
406
Storage
409
Storing the Machine
409
Precaution Items for Long-Time Storage
409
Troubleshooting
413
Specifications
417
Optional Attachments
419
Hydraulic Type Quick Coupler Operation
419
Index
421
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Hitachi ZW 180-6 Specifications
General
Brand
Hitachi
Model
ZW 180-6
Category
Front End Loaders
Language
English
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