9
FUEL SYSTEM/ENGINE MANAGEMENT
FUEL PUMP
Removal
1. Remove the seat and disconnect the battery
negative (black) lead first.
2.
Remove the fuel tank as described elsewhere in
this section.
3.
Drain the fuel tank into a suitable container.
WARNING: Observe the warning advice
given in the general information section
on the safe handling of fuel and fuel containers.
A fire, causing personal injury and damage to
property could result from spilled fuel or fuel not
handled or stored correctly.
4.
Release the ring of bolts securing the fuel pump
mounting plate to the fuel tank.
i1
1
gaid
1. Fuel Pump Mounting Plate
5.
Remove the mounting plate and discard the
gasket.
6.
Release the clip securing the fuel hose to the
pump. Disconnect the fuel pump electrical
connection at the pump.
7.
Loosen the fuel pump clamp screw and ease the
pump from the bracket ensuring the gauze
pick-up filter is not damaged during removal.
gait
1.
Fuel Pump
2. Clamp Screw
3.
Fuel Hose
4. Gauze Pick-up Filter
5. Fuel Pump Connection
Assembly
1. Locate the pump to the mounting bracket
ensuring that the rubber support ring is in place
around the clamp/pump.
2.
Tighten the clamp screw to
3 Nm.
3.
Refit the fuel hose to the pump and tighten the
clip.
4.
Reconnect the fuel pump cable.
5.
Position a new gasket to the fuel tank opening
and locate the pump mounting plate to the fuel
tank. Tighten the mounting plate fixings to
6 Nm.
6.
Refit the fuel tank as described elsewhere in this
section.
7.
Refill the fuel tank with the fuel drained earlier.
8.
Reconnect the battery, positive (red) lead first.
9.
Refit the seat.
9.78
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