6
4
3 CYLINDER HEAD & CAMSHAFT
s-Di
1. Cam Chain Top Pad
29.
Refit the bolt to the centre of the cam chain housing
in the cylinder head, tightening to
10 Nm.
30.
Refit the cam cover and tighten the cam cover
fixings to
15 Nm
(short bolts)
25 Nm
(long bolts).
Tighten the fixings in the order shown below.
5
3
1
7
8
Cam Cover Bolt Tightening Sequence
31.
Refit the camshaft position sensor (if fitted) and
tighten the fixing to
10 Nm.
32.
Refit and reconnect the ignition coils.
1
1. Coil Connections
33. Refit the exhaust system.
34.
Refit the radiator and oil cooler as described in the
cooling system section.
35.
Refit the clutch cover incorporating a new gasket..
Tighten the clutch cover fixings to
9 Nm.
36.
Refit the clutch cable and adjust as described in the
clutch section.
37.
Inspect all coolant hoses and refit the hoses and
thermostat housing in their original positions.
38.
Reconnect the coolant temperature sensor.
39.
Refit the coolant drain plug and tighten to
13 Nm.
40.
Refit the airbox assembly as described in the fuel
system section. Assemble the thermostat housing
to the airbox.
41.
Refill the cooling system as described in the cooling
system section.
42.
Refit the fuel tank as described in the fuel system
section.
43.
Refit both lower fairings (if removed) as described in
the body section.
44.
Refit the body side panel assembly as described in
the body section.
45.
Reconnect the battery positive (red) lead first, then
the negative (black) lead.
46.
Fit a new sealing washer to the sump plug, refit the
plug and tighten to
25 Nm.
47.
Refill the engine with the correct grade of oil.
48.
Start the engine and check for oil, fuel and water
leaks.
3.26
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