Triumph Daytona 955i User Manual

T
M1
FRONT SUSPENSION/STEERING 12
Inspection
1.
Thoroughly clean and examine all components for
damage, wear, scoring, corrosion etc. Renew as
necessary.
2.
Always renew the oil and dust seals.
Assembly
WARNING: The front forks comprise
many precision machined parts. Total
cleanliness must be observed at all times and,
assembly must take place in a dirt/dust—free
environment.
Dirt ingress may cause damage to the fork parts,
leading to incorrect operation, instability, loss of
control
or an accid
ent.
1.
Fit the inner tube into the outer tube.
2.
Fit the bearing over the inner tube.
3.
Slide the bearing down the tube and tap it into its
location in the outer tube using the smaller
diameter end of tool 13880285.
1.
Tool T3880285
2.
Bearing
3. Outer tube
4.
Fit the washer.
5.
Lubricate a new oil seal and fit it into the outer
tube (text face upwards). Tap it into position
again using the smaller diameter end of tool
T3380285.
6.
Secure the assembly with the circlip
7.
Fit a new dust seal (spring band upwards) over
the inner tube, tapping it into position in the outer
tube using the larger diameter end of tool
T3880285.
1. Tool T3880285
2. Dust seal
8.
Locate the damping cylinder in the fork inner tube
and secure with the bolt in the base of the outer
tube. Use a new copper washer.
9.
Fill with the correctly specified oil, as described in
the section `Fork Oil Change'.
10. Fit to the damping cylinder rod:
—
damping spring, close coils down,
— guide washer,
— guide tube,
—
guide washer,
—
slotted washer, convex face down.
11. Fit a new '0' ring to the fork cap, and fit the cap to
the damping cylinder rod, turning it down to the
pre—load adjuster mark noted prior to dismantling.
12.
Screw the fork cap into the inner tube, tightening
down by hand as far as possible.
13.
Tighten the damping cylinder securing bolt to
35
Nm.
14.
Refit the fork as described in `front fork
Installation'.
15. Tighten the fork cap to
22 Nm.
Check that the
preload height adjustment remains at the mark
noted prior to dismantling.
12.11

Triumph Daytona 955i Specifications

General

Brand	Triumph
Model	Daytona 955i
Category	Motorcycle
Language	English