6 CRANKSHAFT/RODS/PISTONS
TJMI
20. Set the final adjustment of the cable to give
0.4-0.8 mm of free-play at the lever by turning the
adjuster nut and locknut at the lever end. Tighten
the lock ring.
1.
Clutch Lever
2.
Correct Setting, 0.4-0.8 mm
21. Refit the throttle cable to the throttle bodies.
When correctly set, the throttle must have 2-3 mm
of free play at the throttle twist grip. If there is
more or less than 2-3 mm of free—play present,
the throttle cable must be adjusted.
To adjust
the cable, follow instructions 13 to 15.
1.
Throttle Twist Grip
2.
2-3 mm
WARNING: Operation of the motorcycle
with an incorrectly adjusted, incorrectly
routed or damaged throttle cable could interfere
with the operation of the brakes, clutch or the
throttle itself. Any of these conditions could result
in loss of control of the motorcycle and an
accident.
WARNING: Move the handlebars to left
and right full lock while checking that
cables and harnesses do not bind. A cable or
harness which binds will restrict the steering and
may cause loss of control and an accident.
1.
Adjuster — Twist Grip End
2.
Adjuster — Throttle Body End
22. Set the cable adjuster at the twist grip end such
that it has an equal amount of adjustment in each
direction.
23. Set the adjuster at the throttle body end of the
cable to give 2-3mm of play at the throttle twist
grip. Tighten the locknut.
24. Make any minor adjustments as necessary to
give 2-3 mm of play using the adjuster at the twist
grip end of the cable. Tighten the locknut.
WARNING: Ensure that the adjuster
locknuts are tightened. A loose throttle
cable adjuster could cause the throttle to stick
leading to loss of control and an accident.
25.
Reconnect all electrical connections to the
engine.
26.
Refit the chain to the rear sprocket.
27.
Allow the swinging arm to hang free, and set the
chain adjustment as described in the rear
suspension/final drive section.
28.
Refit the sprocket cover and tighten the bolts to 9
Nm.
29.
Refit the gearchange rod and adjust to the same
setting as noted during strip-down. Tighten the
locknuts.
6.8
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