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JUKI RS-1 User Manual

JUKI RS-1
361 pages
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Maintenance Guide
2-10
Air tube
Air tube (φ4)
Solenoid valve cable
Washer assembled hexagon socket
head cap bolt M3 L=16
Cable fixing on top of head SV bracket
Z motor cable fixing
Connection of Z motor connector

Table of Contents

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JUKI RS-1 Specifications

General IconGeneral
BrandJUKI
ModelRS-1
CategoryRacks & Stands
LanguageEnglish

Summary

X-Y UNIT Maintenance

Replacing the Servomotor

Procedure for replacing the servomotor in the X-Y unit.

Replacing Limit and Origin Sensors

Steps for replacing limit and origin near sensors for X and Y axes.

Replacing the Cableveyor

Instructions for replacing the X and Y axis cableveyors.

Replacing X/Y Veyor-Cable Cables

Detailed steps for replacing cables within the X/Y veyor-cable assembly.

Replacing the Cableveyor Link

Procedure for disassembling and reassembling cableveyor links.

Replacing the X Ball Screw

Comprehensive guide for replacing the X ball screw, including preparation.

Replacing the Y Ball Screw

Detailed steps for replacing the Y ball screw, including preparations.

Readjustment after XY Part Exchange

Table outlining readjustment procedures after XY component replacement.

Head Unit Maintenance

8-Nozzle Head Procedures

Procedures related to the 8-nozzle head unit.

Readjustment After Head Unit Replacement

Table specifying MS parameters to readjust after head unit replacement.

Replacing the Z-Motor

Steps for replacing the Z-motor with the head mounted on the machine.

Replacing the θ-Motor

Procedure for replacing the θ-motor with the head dismounted from the machine.

Replacing the Timing Belts Z

Instructions for replacing the Z-axis timing belts.

Replacing the Timing Belt θ

Procedure for replacing the θ-axis timing belt.

Replacing the Ball Screw

Steps for replacing the ball screw with the head dismounted from the machine.

Replacing Ball Screw (Specific Head Revision)

Ball screw replacement procedure for specific head revision numbers.

Parts Around the Head

Solenoid Valve Unit Procedures

Procedures for replacing solenoid valves and related components.

Replacing the Head Board

Steps for replacing the head main board and servo amplifier board.

OCC Unit Maintenance

Replacing the OCC Unit

Procedure for replacing the OCC unit, including necessary adjustments.

Replacing CCD Camera and Lens

Steps for replacing the CCD camera and lens assembly.

Replacing OCC Coaxial/Angle Light Board

Procedure for replacing the OCC coaxial and angle light boards.

Replacing the Lens Filter

Steps for replacing the lens filter.

Adjusting OCC Focus and Light Quantity

Guidance on adjusting focus and light quantity for the OCC unit.

Readjustment Items After OCC Unit Replacement

Table listing readjustment items after OCC unit replacement.

Board Transport Procedures

Replacing the Transport Belt

Procedure for replacing the transport belt, including tension adjustment.

Replacing the Transport Pulley

Information on replacing transport pulleys A and B.

Replacing Conveyor (Board Transport) Motor

Steps for replacing the conveyor motor and adjusting belt tension.

Replacing AWC (Board Width Adjustment) Motor

Procedure for replacing the AWC motor and adjusting belt tension.

Replacing the Timing Belt

Instructions for replacing timing belts related to transport width adjustment.

Replacing LEFT/RIGHT Sensors

Steps for replacing left and right sensors and adjusting sensitivity.

Replacing the STOP Sensor

Procedures for replacing front and rear stop sensor fibers.

Replacing BU Pin Detection Sensor

Steps for replacing the BU pin detection sensor.

Replacing Support Table Origin Sensor

Procedure for replacing the support table origin sensor.

Replacing AWC Origin Sensor

Steps for replacing the AWC origin sensor.

Replacing Support Table Motor

Procedures for replacing the support table motor, including component removal.

Replacing the Backup Stopper

Steps for replacing the backup stopper and adjusting its position.

Replacing the Support Guide Cylinder

Procedure for replacing the support guide cylinder.

Switching Conveyor Direction

Instructions for switching conveyor direction via sensor and software settings.

Replacing the Mechanical Stopper

Steps for replacing the mechanical stopper sensor and cylinder.

CAL BLOCK Procedures

Replacing the CAL Block Board Assembly

Procedure for replacing the CAL block board assembly.

Replacing the Ejector

Steps for replacing the ejector assembly.

ATC Maintenance

Replacing the Air Cylinder

Procedure for replacing the ATC air cylinder and adjusting its position.

Replacing ATC OPEN and CLOSE Sensors

Steps for replacing ATC open and close sensors.

Adjusting the Speed Controller

Guidance on adjusting the speed controller for ATC slide plate.

Feeder Bank Procedures

Feeder Bank Overview

Introduction to feeder bank types: fixed and exchange trolley.

Bank Lifter Procedures

Procedures for replacing mechanical valves, bank up cylinders, selectors, and connectors.

Tape Cutter Procedures

Tape Cutter Overall Drawing

Diagram showing the main components of the tape cutter.

Replacing the Tape Cutter Blade

Detailed steps for replacing the movable and fixed cutter blades.

Feeder Float Sensor

Feeder Float Sensor Layout

Layout diagrams of feeder float sensors for different machine revisions.

Replacing Old Type Sensor

Procedures for replacing old type light receiving and emitting side sensors.

Replacing New Type Sensor

Steps for replacing new type sensors.

Switch Related Procedures

Replacing Push-Button Switch

Procedure for detaching and replacing push-button switches.

Replacing EMERGENCY STOP Switch

Detailed steps for replacing the emergency stop switch.

Replacing Cover Open Switch

Procedure for replacing the cover open switch main unit.

Replacing Safety Cover Lock Cylinder

Steps for replacing the safety cover lock cylinder.

Replacing the Assist Hinge

Procedure for replacing the assist hinge.

Electrical Components Overview

Electrical Component Layout

Diagrams showing the layout of various electrical components on the machine.

Electrical Component Unit Details

Details on Electrical Component Units A and B, including their configurations.

Control Unit Information

Information about the control unit and its board layout.

XY-Driver Unit Structure and Adjustment

Structure and adjustment of the XY-driver unit.

Z,T Unit Configuration

Configuration and components of the Z and T units.

Transport Unit Structure and Procedures

Structure, connections, motor adjustments, and sensor lists for the transport unit.

SAFETY PCB Functions and Settings

Functions, pin settings, and LED indications of the SAFETY PCB.

Head Unit Functions and Replacement

Functions and replacement procedures for HEAD MAIN PCB and HEAD RELAY PCB.

E BANK RELAY PCB Details

Details on E BANK RELAY PCB, including switch settings and volume adjustment.

Other Electrical Components

Information on LIGHT CONTROL PCB and filter element replacement.

Vacuum Pump Parts Replacement

Guidance on replacing consumable parts for the vacuum pump.

Other Units Maintenance

LCD Monitor Replacement and Setup

Procedure for replacing the LCD monitor and setting up the touch panel.

Replacing the System Disk (SSD)

Steps for replacing the system disk (SSD) and required components.

JaNets (ISM/MES Cooperation) Option

Procedures for replacing bar-code reader and checking its operation.

VCS System Maintenance

Replacing VCS Cylinder (Up-Down)

Steps for replacing the VCS cylinder and its related parts.

Replacing VCS Sensor (Up-Down)

Procedure for replacing the VCS sensor and checking its operation.

Replacing VCS Camera Switching Cylinder

Steps for replacing the VCS camera switching cylinder.

Replacing VCS Light Unit Assembly

Exploded view and part list for the VCS light unit assembly.

Replacing and Adjusting VCS Camera

Procedures for replacing and adjusting the VCS camera.

Solder Recognition and Placement Correction

Replacing Solder Recognition Light Board

Steps for replacing the solder recognition light board and adjusting the light.

Adjusting Solder Recognition Light Quantity

Procedure for adjusting the light quantity of the solder recognition light.

Load Cell Maintenance

Replacing the Load Cell

Procedure for replacing the load cell and its amplifier, including parameter acquisition.

Coplanarity Sensor Procedures

Replacing the Coplanarity Sensor

Steps for replacing the coplanarity sensor and obtaining offsets.

Changing Coplanarity CPU IP Address

Procedure for changing the IP address of the coplanarity CPU via network settings.

CVS Unit Maintenance

Changing the CONTACT SUB UNIT

Procedure for changing the CONTACT SUB UNIT of the CVS.

Changing the CVS Board

Steps for changing the CVS board.

Nozzle RFID READER Procedures

Changing the RFID READER/WRITER

Procedure for replacing the RFID READER/WRITER and obtaining offsets.

RS-1 Appendix: Jig Lists

RS-1 Appendix: Measuring Instruments

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