16 ENGINE 144
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– Insert the lock ring 3 into the groove with suitable pliers and check that it is
seated correctly.
16.5 Engine assembly
16.5.1 Installing transmission shafts
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– Clamp the right section of the engine case.
Holder for engine assembly stand (75012001070) ( p. 214)
Support for engine assembly stand (75012001060) ( p. 214)
Engine assembly stand (61229001000) ( p. 214)
– Make sure that both stop disks 1 are installed.
– Mount the inner bearing race 2 on the countershaft.
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– Lubricate all bearings.
– Assemble the two transmission shafts and slide them into the bearing seats
together.
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– Mount the upper shift fork 3, the middle shift fork 4, and the lower shift fork 5.
Info
For the assembly of the middle shift fork 4, the sliding gear of the
third/fourth gear must be lifted.
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– Insert shift drum 6 into the bearing seat.
– Hang the shift forks into the shift drum.