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Ryobi 3302H User Manual

Ryobi 3302H
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Chapter
1 Press
Outline
1-3 Roller Arrangement
I Press without Semiautomatic·
Plate
Changer
I
Outer
diameter
Effective length
Material
No.
Roller name
(JIS
rubber)
Part
No.
mm
(inch)
mm
(inch)
hardness
1 Ink fountain roller 50 (1.969") 345 (13.58")
Stainless
5340
51
831-1
(with RYOBI PCS-F
5344 66 311)
2 Ink ductor roller
31
(1.220") 333 (13.11") Rubber (25")
5340
51140
3
Ink first roller 28.5 (1.122") 333 (13.11
")
Rilsan
5322
51
310-1
4 Ink distributor roller
34
(1.339") 335 (13.19") Rubber (35")
5340
51570
5 Ink rider oscillating roller
63
(2.480") 346 (13.62")
Rilsan
5322
51
610-2
6
Ink distributor roller 34 (1.339") 335 (13.19") Rubber (35°)
5340
51
550
7
Ink distributor roller (Bridge roller) 34 (1.339") 327 (12.87")
Rubber (35") 5340
51
560-1
8 Ink distributor roller 40 (1.575")
333 (13.11 ")
Rilsan
5340
51
510-2
9
Ink distributor roller 34 (1.339")
335 (13.19") Rubber (35") 5340
51
550
10 Ink rider oscillating roller
40
(1.575")
331
(13.03")
Rilsan
5341 53 610-1
11
Ink distributor roller 34 (1.339")
335 (13.19")
Rubber (35°)
5340
51
550
12
Ink oscillating roller
69.64 (2.742")
340 (13.39")
Rilsan 5341
51
410-2
13
Ink oscillating roller
69.64 (2.742")
340 (13.39")
Rilsan
5341
51
410-2
14 Ink first form roller
61.5 (2.421
")
335 (13.19") Rubber (30°)
5340
51
700
15
Ink second form roller
56 (2.205") 335 (13.19") Rubber (30°)
5322
51
700
16
Ink third form roller
65
(2.559") 335 (13.19") Rubber (30°)
5322
51
810
17
Squeeze roller
46
(1.811")
396 (15.59")
Rubber (30°)
5344 53 220
18
Water fountain roller
48
(1.890") 396 (15.59")
Chrome plated 5344 53 111-2
19
Metering roller
46
(1.811")
396 (15.59")
Rubber (20°)
5344 53 330
20 Water oscillating roller
42 (1.654")
351
(13.82")
Chrome plated 5344 53 611-1
21
Water form roller 65.4 (2.575")
340 (13.39")
Rubber (20°)
5344 53 530
22 Water rider oscillating roller
45
(1.772") 352 (13.86")
Rilsan 5344 53 440-1
Please
be
sure to consult the parts list when ordering rollers.
Overall Length
r-~
--
-
I-
1-·
-
--
,__~
.....
~
1--._
Effective
length
Introduction Edition- 5

Table of Contents

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Ryobi 3302H Specifications

General IconGeneral
BrandRyobi
Model3302H
CategoryPower Tool
LanguageEnglish

Summary

Warning Labels Identification

Warning Label Descriptions

Provides titles and meanings for specific warning labels, like electric shock and hand/finger entrapment.

Operation Environment Precautions

Organic Solvent Handling and Safety

Covers safe use, storage, and disposal of organic solvents, including fire and health hazards.

Emergency Procedures and Operational Safety

Emergency Response and Clothing Safety

Outlines emergency response steps and clothing/jewelry precautions.

Safety Device and Cover Integrity

Emphasizes proper mounting and prohibition of altering safety devices.

Safe Operation Practices

Rotating Parts and Sheet Handling Safety

Workspace and Electrical Safety

Feeder and Feeder Board Safety Precautions

Maintenance Safety Precautions

Lubrication and Roller Cleaning Safety

Covers stopping rotation for roller cleaning and proper use of safety devices.

Chemical Handling Safety

Advises wearing safety goggles when handling chemicals.

Maintenance Safety: Air Gun Use

Maintenance Safety: Static Eliminator and Parts

Safety Device Operation and Indicators

Safety Device Functionality Explanations

Safety Bar Functionality

Feeder Section Operation Panel Controls

Paper Feed and Double Sheet Detection Indicators

Details the lamps and functions for detecting paper feed jams, breaks, and double sheets.

Delivery Section Operation Panel Controls

Monitor Indicators and Unit Status

Explains safety device and unit operation indicators, including water warning and jam lamps.

Ink and Water Operation Panel Controls

Crawl Operation Panel Controls

Crawl Controls (Semiautomatic Plate Changer)

Covers crawl operation controls on the press with Semiautomatic Plate Changer.

Plate Handling Controls and Indicators

Unit Control Panel Functions

Printing Section Components (Standard Press)

Printing Section Components (Semiautomatic Press)

Details components for plate cylinder, blanket cylinder, and paper feed drum on the press with Semiautomatic Plate Changer.

Image and Pressure Adjustment Devices

Ink Section Components

Water Section Components

Dampening Solution Cooling/Circulation Device

Operation Procedures: Plate Making

Plate Preparation and Punching

Details marking standard lines on the plate, aligning film, and punching the first plate.

Plate Setting and Alignment Adjustments

Guides on setting plates and adjusting slide bars for alignment.

Register Mark Alignment and Vertical Adjustment

Explains aligning left side register marks and performing vertical image adjustments.

Water Section Preparation (Cooling/Circulation Device)

Metering Roller Setup and Pressure Adjustment

Explains setting the metering roller, unit selection, and adjusting aqua film thickness.

Water Rider Oscillating Roller Setup

Details setting the water rider oscillating roller, including release knob positions.

Water Section Preparation (Circulation Device)

Metering Roller Pressure and Water Rider Roller Setup

Provides instructions for metering roller pressure adjustment and setting the water rider oscillating roller.

Mounting Metal Plates (Standard Press)

Metal Plate Insertion and Securing

Details inserting and contacting plates onto positioning pins and using the plate hold-down button.

Plate Mounting/Removal (Semiautomatic Press)

Manual Plate Removal Procedures

Paper Master Mounting (No Tail Edge Clamp)

Removing Paper Master (No Tail Edge Clamp)

Paper Feed Section Setup: Paper Piling

Mechanical Double Sheet Detector and Roller Setup

Test Feeding Procedures

Ink Section Setup: Ink Fountain

Impression Pressure and Delivery Switch Panel Setup

Test Printing: Metal Plate

Image Position Adjustment (Paper Movement)

Printing Procedures

Plate Mounting Process (Semiautomatic Press)

Plate Loading and Securing (Semiautomatic Press)

Continues the plate mounting process flowchart for securing the plate and its components.

Plate Removal Process (Semiautomatic Press)

Details the flowchart for removing a plate, including button presses and press actions.

Plate Mounting After Removal Process

Outlines the flowchart for mounting a plate after it has been removed.

Diagonal Image Adjustment (Plate Movement)

Explains the flowchart for diagonal image adjustment by moving the plate.

Minimum Size Paper Printing: Feed Setup

Thin Paper Feeding Adjustments

Curled Paper Handling: Feed and Delivery

Manual Plate Mounting (Semiautomatic Press)

Multi-Color Image Positioning (Third Color)

Maintenance: Cleaning the Ink Section

Ink Roller Cleaning Process

Details using the ink roller cleanup attachment and applying cleaning solution.

Water Roller Cleaning and Roller Care

Covers cleaning water rollers and handling the ink roller cleanup attachment.

Maintenance: Cleaning the Water Section

Water Fountain and Oscillating Roller Cleaning

Covers cleaning water fountain and oscillating rollers, and releasing the water rider roller.

Maintenance: Cleaning the Cylinder Section

Blanket Cylinder Cleaning and Maintenance

Details cleaning the blanket cylinder and applying rust preventive oil.

Plate Preservation and Roller Cleaning

Cleaning the Tail Edge Insertion Device

Periodic Inspection: Ink Form Roller Pressure

Ink Form Roller to Oscillating Roller Pressure

Details checking pressure between ink form rollers and oscillating rollers.

Ink Roller Pressure Adjustment

Explains adjusting pressures using screws.

Ink Form Roller to Plate Pressure

Describes checking pressure between ink form rollers and the plate.

Periodic Inspection: Water Roller Pressure

Water Roller Pressure Checking and Adjustment

Covers unit selection, metering roller release, nip width measurement.

Water Form Roller to Oscillating Roller Pressure

Details checking pressure between water form rollers and oscillating rollers.

Water Form Roller to Plate Pressure

Describes checking pressure between water form rollers and the plate.

Metering Roller to Water Fountain Roller Pressure

Details checking and adjusting pressure between metering and water fountain rollers.

Metering Roller to Water Oscillating Roller Pressure

Covers checking and adjusting pressure between metering and water oscillating rollers.

Metering Roller Pressure Adjustment

Explains adjusting pressure for metering rollers.

Checking Plate and Impression Pressure

Press Operation and Ink Transfer Check

Covers running the press, feeding paper, and checking nip width.

Checking the Air Pump Nozzle Section

Periodic Maintenance Item List

Lubrication: Centralized Oiling System

Air Pump Filter and Water Fountain Cleaning

Replacing the Blanket

Blanket Mounting Procedures

Details attaching and tensioning a new blanket.

Replacing the Sheet Separator

Replacing Water Form and Metering Rollers

Troubleshooting: Error Messages

Printing Image Quality Issues

Addresses texture graining, white-out, and pressure-related problems.

Image Doubling and Ink Transfer Issues

Covers image doubling, poor ink release, and multi-color ink transfer problems.

Paper Feeding and Registration Issues

Discusses paper feeding smoothness and registration problems.

Dampening Solution Feed Stability

Covers issues with dampening solution density, roller maintenance, and wiper wear.

Troubleshooting: Error Messages (Semiautomatic Press)

Ink Fountain Manual Operation Panel Controls

PCS-F Operation: Manual Ink Fountain Key Setting

PCS-F Ink Section Setup: Ink Fountain

PCS-F Maintenance: Ink Fountain and Roller Cleaning

PCS-F Error Message Troubleshooting

Lists error messages, causes, and countermeasures.

Blanket Cleaning Device Maintenance

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