28 ZXP Series 7 Card Printer Service Manual P1036102-007
Replacement Procedures for the Printer
Required Tools
Required Tools
The following list specifies the tools required to perform the replacement procedures
described in this section. Naturally, not all tools are required for a particular procedure;
specific tools are called out in each step as appropriate.
• Flat-blade Screwdrivers: from 1/16 inch (1.5 mm) to 1/4 inch (6.5 mm)
• Phillips Screwdrivers: #0, #1, and #2
• TORX T8, T9, and T10 (standard, 12-inch shaft, and/or ball-end; magnetic tip
recommended)
• Fine-Point, Oset Fine-Point, and Needle-Nose Pliers
• Small Diagonal Cutters or other cutter for cutting cable ties
• 5.5 mm nut driver (this can also be used for securing push nuts)
• 3–10 mm E-Ring Clip Tool
• Small and Medium Spring Hooks
• Adjustable Wrench
• Multimeter
• Loctite® 242
The following list specifies the Zebra Special-Purpose Tools required to calibrate
specific parts/assemblies reinstalled in selected procedures. Note that the Zebra Part
Number is in parentheses following the description.
• Torque Tools for RTU Motor Calibration ZXP7 (P1037750-400)
This kit is comprised of a High Torque Tool and a Low Torque Tool. The recom-
mended calibration cycle for these tools is 50 uses or every 6 months. Please
return your torque tools to the nearest Zebra Repair Center for calibration; or see
page 187 for torque tool calibration instructions.
• Print Head Cam Sync Fixture ZXP7 (P1037750-401).
• Flipper Deck Level (P1037750-402).
• Contact Station Upgrade Tool (P1037750-403).
• AC Power Filter Release Tool (P1037750-404).
• Mag Tensioning Spring Tool (included with all magnetic encoder upgrade kits).
• Gates Sonic Tension Meter 507C. Note that this item is not being sold by Zebra.
• Kit Service CD / ZXP7 (P1037750-090).
• ZMotif Service Partner Tool (SW0000194)