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FORTERRA HSX 120
Zetor FORTERRA HSX 120 User Manual
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181
TRACT
OR MAINTENANCE
USED OPERATION LIQUIDS AND FILLING - QUA
NTITIES
Designation
Quantity in
litres
Brake liquid
0,5
Coolant
20,5
Engine oil
10
Hydrostatic steering oil
3,2
Oil of the front driving axle box
6,0
Oil of the planetary reducers
of the front driving axle
2x0,7
Gearbox and final dr
ive housing oil
60
Front PTO gearbox oi
l
2,7
Fuel
240
179
181
Table of Contents
Table of Contents
4
Location of Serial Numbers
6
Safety Instructions for Users
8
Preventive Daily Maintenance
22
Acquaintance with the Tractor
28
Opening the Door from the Inside
30
Opening the Door from the Outside
30
Safety Cabin
30
Rear Window
31
Side Window
31
Windshield Washer Engagement
32
Windshield Washer Nozzle
32
Windshield Washer Tank
32
Passenger´s Seat
33
Rear View Mirrors
34
Shelf and Toolbox
34
Driver´s Seat
35
Tilting and Protrusion of Steering Wheel
35
Air Filter with Active Carbon
36
Heating Control Panel, Air-Condition
37
Heating Valve Control (A)
37
Switch Air-Condition (C)
37
Ventilator Control (B)
37
Air Circulation in Cabin Control(D)
38
Fast Heating of the Cabin Area
38
Proper Function of the Heating and Air-Condition System
38
Fast Cooling of the Space of the Cabin
39
Immediately after Cooling the Cabin
39
Operation of Heating or Air-Condition with Tractor´s Work
39
Air-Condition and Heating Registers (A)
40
Front Windshield (B) Defrosting
40
Internal Lighting
41
Sun Screen
41
Dashboard
44
Change of the Look of Display
45
Display Description
45
Display - Change of Display
46
Display - Resetting Data
46
Display - Error Messages
47
Display - Manual Brake
47
Display - Service Menu
48
Display - Setting Language Mutation
48
Switches and Levers
49
Front Drive Axle Button
50
Lights Switch
50
Switch of Warning Lights
50
Lights Switch between the Grill and the Cabin
51
Preselection of Torque Multiplier Switch
51
Rear Differential Lock Button
51
Direction Lights, Lower Beam Head Lights, Head Lights and Horn Switches
52
Switch Box
52
Key in "0" Position
53
Key in "I" Position
53
Key in "II" Position
53
Ignitor and Three-Pin Socket
54
Manual Throttle
54
Gear Shifting Lever
55
Gear Shifting Scheme
55
Reversing Lever
55
Pedals and Levers
56
Road and Reduced Speeds Shifting Lever
56
Hydraulic Control Panel
57
Manual Brake Lever and Coupling for Semi-Trailer Control Lever
57
PTO Revolutions Preselection Lever
57
Auxiliary Hydraulic Switchbox Control (External Hydraulic Circuit)
58
Battery Disconnector
58
Control Panel on the Right Column of the Cabin
58
Aggregation Opening
59
Fuel Tank
59
Fuel Tank Drain Plug
59
Driving Operation
60
Before You Start
62
If You Do Not Succeed in Starting the Engine
62
Non-Permitted Starting
62
Ignition System Disorders Signalization
63
Starting the Engine of the Tractor
63
Coolant Heater
64
Starting the Engine with the Use of Coolant Heater
64
Engine Heating
65
Immediately after Start
65
Gear Shifting
66
Reversing Lever
66
Reversing Lever Position Signalization
66
Driver´s Seat - Safety Switch
67
Road and Reducing Speeds Lever Position Signalization
67
Shifting Road and Reduced Speeds
67
The Description of the System of Travel Clutches
68
The Differences in Ways of Controlling the Travel Clutch by
68
The Principles of Appropriate Use of Tractors
68
The Way of Controlling the Travel Clutch by
68
Interrupted Sound Signal
70
Dead Start by Means of Automatic Dead Start Function
71
Dead Start of the Tractor
71
Dead Start of Tractor in Regular Operation - Automatic Dead Start Function
71
Dead Start - Using the Clutch Pedal
72
Dead Start of Tractor in Regular Operation - Clutch Pedal
72
Change the Direction of Drive
73
Change the Direction of Drive by Means of Reversing Lever
73
Change the Direction of Drive - Using the Clutch Pedal
74
Gear Shifting
74
Gear Shifting - Using the Clutch Control Button on the Head of Gear Shifting Lever
74
Gear Shifting - Using the Clutch Pedal
74
Signalization of Travel Clutches and Gear Box System Failures
75
Blocking the Automatic Dead Start Function
76
Less Serious Failures of Travel Clutches and Reversing System
76
Serious Failures of Travel Clutches and Reversing Levers System
76
Increasing, Decreasing the Travel Speed by Two Gears
77
Signalization of Multiplier Function
77
Three-Gear Torque Multiplier
77
Multiplier Pre-Selection Signalization
78
Multiplier Preselection Switch
78
Automatic Multiplier Shifting
79
Automatic Disconnection of Front Drive Axle
82
Front Drive Axle Control
82
Drive with Front Drive Axle on
83
Rear Differential Lock Button
83
Diesel Particle Filter
84
Diesel Particle Filter - System Failures Signalization
85
Diesel Particle Filter Failure Codes
85
Diesel Particle Filter Regeneration
86
Manual Brake - Signalization
87
Driving down the Slope
88
Driving up the Slope
88
Foot Brakes
88
Air Brakes of Trailers and Articulated Trailers
89
Warning Signalization of Air Pressured Drop
89
One-Hose and Two-Hose Brakes
90
One-Hose Brakes
90
Two-Hose Brakes
90
Connecting and Disconnecting Quick Couplings of Trailer Hydraulic Brakes
91
Hydraulic Brakes of Trailers
91
Leaving the Tractor
92
Stopping the Engine
92
Stopping the Tractor - Manual Brake
92
Warning Signalization of Hydrostatic Steering Failure
93
Running in the Tractor
94
Transportation
98
Automatic Mouth of the CBM Stage Hitch
99
CBM Stage Quick-Adjusting Hitch
99
Height Adjustment and Disassembly of the CBM Stage Hitch
99
Modular System of Hitches for Trailers and Semi-Trailers
100
Swinging Draw-Bar
100
Swinging Draw-Bar Console Module
100
Swinging Draw-Bar Console with a Fixed Pin Module
100
Console with a Ø 80 Ball Module
101
Hitch for a Single-Axle CBM Semi-Trailer
101
Maximum Permissible Vertical Static Load of Hitches for Trailers and Semi-Trailers
102
Drive of Agricultural Machinery
104
Drive of Agricultural Machines
104
Work with PTO Shaft
105
Front and Rear PTO Shaft Control
106
Rear Pto Shaft Revolutions Preselection Lever
107
Standard and Economical Independent Revolutions of Rear PTO Shaft
108
Dependent and Independent Rear Pto Shaft Revolutions
109
Facilitating Connection of Joint Shaft of an Aggregated Machine to the Tractor
110
Rate Preselection Switch of Starting Rear PTO Shaft
111
Selection Switch of Rear PTO Clutch Revolutions (P.T.O.)
112
Replaceable End Points of Rear PTO Shaft
112
Rear PTO Switch
113
Engaging Rear PTO Shaft - Independent Revolutions
114
Engagement of Rear Pto Shaft - Dependent Revolutions
115
Automatic Disengagement of PTO Clutch
116
Setting Automatic Disengagement of PTO Shaft Clutch - Display Description
117
Automatic Disengagement of PTO Shaft Clutch - Return to Basic Setting
117
Setting Automatic Disengagement of PTO Shaft Clutch
118
Work with Automatic Disengagement of PTO Shaft Clutch
119
Front PTO Shaft
120
Front PTO Shaft Control
120
Maximum Transferred Output
121
Drive of Machines with Greater Inertia Masses
121
Hydraulic System
122
Hydraulic Pump
123
Hydraulic System
123
Location of Control Elements - EHR - B - Bosch Electro-Hydraulic System
123
Connecting and Disconnecting Quick-Couplers
124
Outer Hydraulic Circuit
124
Quick-Couplings with Drip Collection
124
Hydraulic Distributor of the Outer Hydraulic Circuit
125
Description of the Functions of Individual Positions of Control Levers of the Hydraulic Distributor
126
Front Outlets of the Outer Hydraulic Circuit
127
Rear Outlets of the Outer Hydraulic Circuit
127
Connecting Machines and Implements to the Outer Hydraulic Circuit
128
Electro-Hydraulic System
130
Control Element Functions
131
Equipment "OFF
131
Blocking Cancellation
132
Quick Sinking
133
Stop Position
133
Transport of Implements
133
Limitation of the Upper Position of the Three-Point Hitch
134
Vibration Compensator (Damper)
134
Free Position
135
Lowering Speed
135
Manual Setting of Control of Three-Point Hitch
136
Setting the Control of Three-Point Hitch
136
Automatic Control of Three-Point Hitch
137
External Control Buttons of the Electro-Hydraulic System
138
Using the Rear Control
138
Indication of EHR-B Errors
139
Description of Minor Errors of the EHR-B Electro-Hydraulic System
140
Hitches
142
Rear Three-Point Hitch
143
Safety Principles of Working with the Three-Point Hitch
143
Fixed and Free Position of the Lower Hydraulic Draw-Bars
144
Height Adjustment of the Lifting Draw-Bars
144
Limiting Draw-Bars
144
Lower Draw-Bars with CBM Hooks
145
Lower Draw-Bars with Extensible End Pieces
145
Securing the Lower Draw-Bars with CBM Hooks
146
Upper Draw-Bar
146
Adjusting the Lowering Rate of the Front Three-Point Hitch
147
Front Three-Point Hitch
147
Front Three-Point Hitch Control
147
Driving with Agricultural Machines Attached to the Front Three-Point Hitch
148
Hydraulic Lock of the Front Three-Point Hitch
148
Working and Transport Position of the Front Three-Point Hitch
148
Wheel Track Change
150
Possible Adjustable Tracks of the Front Wheels of the Front Driving Axle of the Tractors
151
Front Wheels Track of Front Drive Axle in Tractors Equipped with Non-Removable Discs
152
Toe-In of the Wheels of the Front Driving Axle
153
Adjustment of Toe-In of the Wheels of the Front Driving Axle
154
Front Drive Axle Fenders
155
Setting the Wheel Lock with Front Drive Axle
156
Wheel Lock Setting Inspection with Front Drive Axle
156
Rear Wheel Track Adjustment
157
Rear Wheel Track Change
157
Ballast Weights
158
Bottom Weights
159
Rear Wheel Weights
159
Front Weights
160
Weight of the Front Three-Point Hitch
160
Procedure of Filling the Tyres with Liquid
161
Valve for Filling Tyre Tubes with Liquid
161
Procedure of Draining Liquid from the Tyres
162
Wedging the Front Wheels
162
Maximum Liquid Weight (Kg) by Tyre Dimensions
163
Antifreeze Solution for Tyre Filling
164
Electric Installation
166
Basic Service Information
167
Electric System
167
Accumulator Battery
168
Accumulator Battery Maintenance
169
Alternator
170
Alternator Maintenance
170
Fuse Box
171
Placement of Fuses in Fuse Box
172
Adjusting the Front Grill Headlights
173
Checking the Adjustment of the Front Grill Headlights
173
Checking the Adjustment of the Cab Roof Headlights
174
List of Lamps
175
Tractor Maintenance
176
Steps Performed Daily before the Start of Work
177
Steps Performed Every 100 Hours of Work
177
Steps Performed Every 50 Hours of Work
177
Steps Performed Every 500 Hours of Work
178
Filling and Filter Replacement
179
Used Operation Liquids and Filling - Quantities
180
Front PTO Oil
183
Oil for the Front Driving Axle
184
Oil for the Hydrostatic Steering of the Tractors
185
Plastic Lubricant for the Tractor
185
Hydraulic Brake Liquid for the Tractors
186
Liquid for the Cooling System of the Tractors
186
Front Driven Axle
188
Front Three-Point Hitch
189
Hitch for a Single-Axle Semi-Trailer
189
Hitch Mouth for a Trailer
190
Three-Point Hitch
190
General Overhaul of the Tractors
191
Technical Maintenance of the Tractors after a General Overhaul of the Main Groups
191
Maintenance Instructions
192
Opening the Hood
194
Checking the Oil Level in the Engine
195
Draining Oil from the Engine
195
Replacing the Full-Flow Engine Oil Cleaner
195
Filling the Engine with Oil
196
Replacing the Fuel Filter Element
196
Bleeding the Fuel System
197
Dry Air Cleaner Maintenance Instructions
198
Recovery of the Main Air Cleaner Element
198
Replacing the Safety Element of the Air Cleaner
198
Hydrostatic Steering Oil Tank
199
Reassembly of the Air Cleaner Elements
199
Replacing the Filtration Element of the Hydrostatic Steering
200
Bleeding the Hydraulic Circuit of the Hydrostatic Steering
201
Replacing the Hydrostatic Steering Hoses
202
Replacing Coolant
203
Check and Replacement of Oil in Gear Box
204
Checking the Oil in Gearbox
204
Draining and Checking Holes
204
After Draining Oil
205
Switchboard
205
The Planned Maintenance Work by Him-Replacement of the Transmission Oil Cleaner Element with Hydraulic Pump Suction Self. However, if You Do Not Have Suffi- Filter
205
Filling, Inspection and Drain Opening of Oil of the Front Wheel Reducers
206
Lubrication and Filling Points of the Front Driving Axle
206
Brake Fluid Replacement
207
Carbon Filter Installation Instructions
207
Front PTO
207
Air Filter with Active Carbon
208
Cleaning the Heating Filters
208
Air-Conditioning Maintenance
209
Draining Condensate from the Air Reservoir
209
Checking the Air Systems for Leaks
210
Working Pressure of Air Brakes
210
Maintenance and Treatment of Tyres
211
Tyre Inflation
211
Recommended Inflation Values of the Front Wheel Tyres
212
Recommended Inflation Values of the Rear Wheel Tyres
213
Storing the Tractor
215
Tyres for Driving Wheels
215
Diesel Particle Filter Maintenance
216
Adjustment
218
Adjusting the Play of the Brake Pedals
219
Bleeding the Brake System of the Tractor
219
Tensioning the V-Belt
219
Tensioning the V-Belt of the AC Compressor
219
Bleeding the Rear Brake System
220
Foot Brake Check
221
Foot Brake Adjustment
222
Parking Brake Adjustment
222
Adjusting the Bowden Cable
223
Adjustment of the Lifting Draw-Bars of the Hitch for a Single-Axle Semi-Trailer
223
Main Technical Parameters
226
Main Dimensions of the Tractor (MM)
227
Technical Data of Tractors
228
Max. Permissible Load of the Carraro 20.19 Front Axle (Kg)
230
Max. Permissible Load of the Rear Axle (Kg)
230
Manoeuvrability Condition
231
Max. Permissible Weight of the "Tractor + Machine" Set (Kg)
231
Change of the Load-Bearing Capacity of the Front Tyres (%)
232
Load-Bearing Capacities of the Front Tyres
232
Load-Bearing Capacities of the Rear Tyres
233
Change of the Load Capacity of the Rear Tyres (%)
234
Permitted Combinations of Wheels for Tractors
234
Lifting Force of the Three-Point Hitch
235
Power
235
Tensile Force
235
Speed of Tractor with Engine Revolutions of 2 200 Rpm and Parameter of Rear Wheels (Km/H)
236
Independent Rear Pto Shaft Revolutions
237
Dependent Rear Pto Shaft Revolutions 540/1000 with Nominal Engine Revolutions (2200 Rpm)
238
Speed of the Zuidberg Front Pto
239
Outer Outline and Track Turning Diameter - Fenders with Solid Consoles
240
Outer Outline and Track Turning Diameter - Fenders with Turnable Consoles
240
Index
242
4
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Zetor FORTERRA HSX 120 Specifications
General
Brand
Zetor
Model
FORTERRA HSX 120
Category
Tractor
Language
English
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