PEUGEOT 404 User Manual

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FIG
1 :13
Chain
tensioner
oil f ilter
in
position
in
cylinder
block
Key
to Fig 1 :13
1 Tensioner
base
screw
4
Oil
filter
9
Tensioner
sole head
F.lG.1
:14
The
timing
geaÍ
assembled
for
correct
valve
trmrng
the
camshaft
end
float
at the
thrust
plate.
This
should
be .003
inch
to .006
inch.
2 Fit
the camshaft
sprocket
to
the
camshaft
temporarily
and
position
the
mark
on the
sprocket
at approxima_
tely
the
two
o'clock
position
(see
FIG
1 : Í 4).
3
Turn
the crankshaft
to bring
the key
and
timing
mark
to
the nine
o'clock
Dosition.
4
Remove
the camshaÍt
sprocket
and fit
to the
timing
chain
so
that
the timing
mark
on
the sprocket
ts
positioned
centrally
between
the two
copper
plated
links
of the
chain.
14
5 Holding
the camshaÍt
sprocket
and
chain
in
this
position,
loop
the chain
over
the crankshaft
sprocket
so
that the
timing mark
on the
crankshaft
sprocket
engages
the chain
at the
other single
copper
plated
link. These
timing marks
can
all be
clearly
seen
in
FIG 1:14.
Place
the camshaft
sprocket on
the
cam-
shaÍt
and install
the retaining
screws.
Check
that
the timing
marks
and copper
links are
still
correctly
positioned,
then tighten
the
camshaft
sprocKer
retaining
screws to a torque
oÍ 13 to 18
lb ft.
6
Check the
tensioner. Make
sure
that the
piston
moves
freely inside
the
dowel
(see
FIG 1 :12),
and
rhat
rhe
filter,
the
oil
intake
holes
on the chain
tensioner
ano
the chain
lubricating
holes on
the sole
are clean
and
clear.
7 Fit
the
filter
into
the
recess
in
the cylinder
block.
B Fit
the spring
and
piston
lnto
the tensjoner
dowel
and
instal in
the tensioner
body.
compressing
the
assembly loosely
by
turning
the
piston
clockwise
with
an Allen key Inserted
in
the hole
in the
base
of
the tensioner
body.
9 Place
the
tensioner in
position
on the cylinder
block
and
attach with the locating
screws
and tighten
the
screws to
a torque
oÍ 3.5 to 5.5 lb
ft.
10
Release the tensioner
by turning clockwise
with the
Allen key
inserted through
the
hole in
the base. Fit
and lock
the screw in
the base.
Do not force
or
assist
the tensioner
sole
against
the
chain in
any way during
the
above operation.
1 1 Fit
the oil deÍlector ring
on
the crankshaft
and install
the timing
cover, using
a new
gasket.
Refit
the crank-
shaÍt
pulley
and locking.key
and tighten
the
staÍting
grip
to a
torque of 72to
86lb ft. Peen
to lock.
Timing
gear
adjustment
check:
When
the valve
timing is
correctly
set, with the
crank-
shaft
sprocket
timing
mark
on the
Íifty eighth
link
oÍ the
chain,
the camshaÍt
sprocket
timing
mark
will be
on
the
twenty-ninth
link
of the
chain.
The
timing
chain
ano
sprockets,
however,
will only
take
up this
position
once
in
every ÍiÍty
eight revolutions
of the
crankshaÍt.
.FlG
1:15
Timing
adjustment
check

PEUGEOT 404 Specifications

General

Brand	PEUGEOT
Model	404
Category	Automobile
Language	English