3
PERIODIC CHECKS AND ADJUSTMENTS
PERIODIC MAINTENANCE .........................................................................3-1
INTRODUCTION ....................................................................................3-1
PERIODIC MAINTENANCE CHART FOR THE EMISSION
CONTROL SYSTEM...............................................................................3-1
GENERAL MAINTENANCE AND LUBRICATION CHART.....................3-2
CHECKING THE FUEL LINE (Primary injector) .....................................3-4
CHECKING THE FUEL LINE (Secondary injector) ................................3-4
CHECKING THE SPARK PLUGS...........................................................3-4
ADJUSTING THE VALVE CLEARANCE ................................................3-5
SYNCHRONIZING THE THROTTLE BODIES .......................................3-9
CHECKING THE THROTTLE BODY JOINTS ......................................3-11
CHECKING THE CRANKCASE BREATHER HOSE ............................3-11
CHECKING THE EXHAUST SYSTEM .................................................3-11
ADJUSTING THE EXHAUST GAS VOLUME.......................................3-12
CHECKING THE AIR INDUCTION SYSTEM.......................................3-13
REPLACING THE AIR FILTER ELEMENT ...........................................3-13
ADJUSTING THE CLUTCH CABLE FREE PLAY ................................3-14
CHECKING THE BRAKE OPERATION................................................3-15
CHECKING THE BRAKE FLUID LEVEL..............................................3-15
ADJUSTING THE FRONT DISC BRAKE .............................................3-16
CHECKING THE FRONT BRAKE PADS..............................................3-16
ADJUSTING THE REAR DISC BRAKE ...............................................3-16
CHECKING THE REAR BRAKE PADS ................................................3-17
BLEEDING THE HYDRAULIC BRAKE SYSTEM.................................3-17
CHECKING THE FRONT BRAKE HOSES...........................................3-18
CHECKING THE REAR BRAKE HOSE ...............................................3-19
CHECKING THE WHEELS ..................................................................3-19
CHECKING THE TIRES .......................................................................3-19
CHECKING THE WHEEL BEARINGS .................................................3-21
CHECKING THE SWINGARM OPERATION........................................3-21
ADJUSTING THE DRIVE CHAIN SLACK ............................................3-21
LUBRICATING THE DRIVE CHAIN......................................................3-22
CHECKING AND ADJUSTING THE STEERING HEAD ......................3-22
CHECKING THE STEERING DAMPER...............................................3-23
CHECKING THE CHASSIS FASTENERS............................................3-23
LUBRICATING THE BRAKE LEVER....................................................3-23
LUBRICATING THE CLUTCH LEVER..................................................3-23
LUBRICATING THE PEDAL .................................................................3-23
ADJUSTING THE SHIFT PEDAL .........................................................3-23
CHECKING THE SIDESTAND..............................................................3-24
LUBRICATING THE SIDESTAND.........................................................3-24
CHECKING THE SIDESTAND SWITCH ..............................................3-24
CHECKING THE FRONT FORK ..........................................................3-24
ADJUSTING THE FRONT FORK LEGS ..............................................3-24
CHECKING THE REAR SHOCK ABSORBER ASSEMBLY .................3-26
ADJUSTING THE REAR SHOCK ABSORBER ASSEMBLY................3-26
CHECKING THE CONNECTING ARM AND RELAY ARM ..................3-28
CHECKING THE ENGINE OIL LEVEL.................................................3-28
CHANGING THE ENGINE OIL.............................................................3-29
MEASURING THE ENGINE OIL PRESSURE .....................................3-30