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Yamaha 2009 YZF-R1 (Y) User Manual

Yamaha 2009 YZF-R1 (Y)
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GENERAL CHASSIS
4-12
EAS14B1104
INSTALLING THE QUICK FASTENER (PULL
TYPE)
TIP
To install the quick fastener, pull the pin, then
insert the fastener into the cover and push the
pin “a”. Make sure to insert the fastener until it
is locked.
EAS14B1037
INSTALLING THE PASSENGER SEAT LOCK
CYLINDER
1. Install:
Seat lock key cylinder “1”
Lock stay “2”
Lock spring “3”
TIP
Align the projection “a” of the passenger seat
lock key cylinder “1” to the grooves “b” of the
lower tail cover and lock stay “2” and install.
EAS14B1038
REMOVING THE FRONT TURN SIGNAL
LIGHTS
1. Remove:
•Stay1
Front turn signal light “2”
TIP
Remove the stay “1” first and then remove the
front turn signal light “2” from the side cowling.
EAS14B1039
INSTALLING THE FRONT TURN SIGNAL
LIGHTS
1. Install:
Front turn signal light “1”
•Stay2
TIP
Insert the flasher stay tabs “a” into the front
turn signal light grooves “b”.

Table of Contents

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Yamaha 2009 YZF-R1 (Y) Specifications

General IconGeneral
Bore x Stroke78.0 mm x 52.2 mm
Compression Ratio12.7:1
Fuel SystemFuel injection with YCC-T and YCC-I
IgnitionTCI: Transistor Controlled Ignition
Transmission6-speed w/multiplate slipper clutch
Final DriveChain
Front Tire120/70-ZR17
Rear Tire190/55-ZR17
Seat Height835 mm
Wet Weight206 kg
Engine TypeLiquid-cooled, 4-stroke, DOHC, inline 4-cylinder
Front Suspension43 mm inverted fork, fully adjustable
Rear SuspensionSingle shock, fully adjustable
Front BrakesDual 310 mm discs, radial-mount 6-piston calipers
Rear Brakes220 mm disc, single-piston caliper
Dimensions (L x W x H)2, 070 mm x 715 mm x 1, 130 mm
Wheelbase1415 mm
Fuel Capacity18 L

Summary

HOW TO USE THIS MANUAL

GENERAL INFORMATION

IDENTIFICATION

Information about vehicle identification number and model label locations.

FEATURES

Outlines the FI system, YCC-T, YCC-I, and instrument functions.

IMPORTANT INFORMATION

Details on preparation for removal, replacement parts, and specific component handling.

CHECKING THE CONNECTIONS

Procedures for checking electrical leads, couplers, and connectors for issues.

HANDLING THE ELECTRONIC PARTS

Guidelines for safely handling sensitive electronic components, avoiding static discharge.

SPECIAL TOOLS

Lists necessary special tools, their part numbers, and corresponding reference pages.

SPECIFICATIONS

GENERAL SPECIFICATIONS

Provides overall vehicle dimensions, weight, and load capacity.

ENGINE SPECIFICATIONS

Details engine type, displacement, bore, stroke, compression, and oil specifications.

CHASSIS SPECIFICATIONS

Covers frame type, wheel sizes, tire specifications, and brake system details.

ELECTRICAL SPECIFICATIONS

Lists system voltage, ignition, coils, magneto, battery, and lighting specifications.

TIGHTENING TORQUES

Specifies general and specific tightening torques for fasteners throughout the manual.

LUBRICATION POINTS AND LUBRICANT TYPES

Identifies lubrication points for engine and chassis components and their recommended lubricants.

LUBRICATION SYSTEM CHART AND DIAGRAMS

Illustrates engine oil flow paths and diagrams for lubrication systems.

COOLING SYSTEM DIAGRAMS

Provides visual diagrams of the motorcycle's cooling system layout.

CABLE ROUTING

Details the correct routing and securing of electrical cables and hoses throughout the vehicle.

PERIODIC CHECKS AND ADJUSTMENTS

PERIODIC MAINTENANCE

Outlines recommended maintenance intervals and tasks based on odometer readings.

GENERAL MAINTENANCE AND LUBRICATION CHART

Provides a comprehensive table of routine maintenance checks and lubrication points.

ADJUSTING THE VALVE CLEARANCE

Step-by-step guide for measuring and adjusting valve clearance on a cold engine.

SYNCHRONIZING THE THROTTLE BODIES

Procedures for checking and synchronizing throttle body vacuum pressures for optimal engine performance.

CHECKING THE BRAKE OPERATION

Steps to check the proper functioning of front and rear brakes.

CHECKING THE BRAKE FLUID LEVEL

Guidance on checking and maintaining the brake fluid level, emphasizing correct fluid type.

BLEEDING THE HYDRAULIC BRAKE SYSTEM

Detailed instructions for bleeding the hydraulic brake system to remove air bubbles.

CHECKING THE TIRES

Procedures for checking tire pressure, tread depth, and wear indicators.

ADJUSTING THE DRIVE CHAIN SLACK

Instructions for measuring and adjusting drive chain slack.

CHECKING AND ADJUSTING THE STEERING HEAD

Procedures for checking and adjusting steering head bearing play and tightness.

ADJUSTING THE FRONT FORK LEGS

Instructions for adjusting front fork spring preload and rebound/compression damping.

ADJUSTING THE REAR SHOCK ABSORBER ASSEMBLY

Procedures for adjusting rear shock absorber spring preload and compression damping.

CHANGING THE ENGINE OIL

Detailed instructions for draining and replacing engine oil and oil filter.

CHECKING THE COOLANT LEVEL

How to check the coolant level in the reservoir and radiator.

CHECKING AND CHARGING THE BATTERY

Guidance on checking battery charge and proper charging methods for VRLA batteries.

ADJUSTING THE HEADLIGHT BEAMS

Procedures for adjusting headlight beams vertically and horizontally.

CHASSIS

GENERAL CHASSIS

Covers removal and installation of general chassis components like seats, cowlings, and battery.

FRONT WHEEL

Procedures for removing, checking, balancing, and installing the front wheel and brake discs.

REAR WHEEL

Steps for removing, checking, and installing the rear wheel, brake disc, and sprocket.

FRONT BRAKE

Detailed procedures for removing, disassembling, checking, and installing front brake components.

REAR BRAKE

Covers removal, disassembly, checking, and installation of rear brake components like pads and master cylinder.

HANDLEBARS

Steps for removing, checking, and installing handlebars, grips, and switches.

FRONT FORK

Procedures for disassembling, checking, and assembling front fork legs, including oil replacement.

STEERING HEAD

Covers removal, checking, and installation of steering head components, including bearings and damper.

REAR SHOCK ABSORBER ASSEMBLY

Procedures for removing, handling, disposing, checking, and installing the rear shock absorber assembly.

SWINGARM

Steps for removing, checking, and installing the swingarm, including drive chain adjustments.

CHAIN DRIVE

Covers removal, checking, and installation of the drive chain, sprockets, and related components.

ENGINE

ENGINE INSPECTION

Procedures for measuring engine compression pressure, checking valve clearance, and spark plugs.

ENGINE REMOVAL

Detailed steps for removing the engine, exhaust, and related components.

CAMSHAFTS

Procedures for removing, checking, and installing camshafts, timing chain, and related parts.

CYLINDER HEAD

Covers removal, checking, and installation of the cylinder head, gasket, and bolts.

VALVES AND VALVE SPRINGS

Detailed procedures for removing, checking, measuring, and installing valves, springs, and guides.

GENERATOR

Steps for removing, installing, and checking the generator cover, rotor, and stator coil.

STARTER CLUTCH

Procedures for removing, checking, and installing the starter clutch and related gears.

PICKUP ROTOR

Covers removal and installation of the pickup rotor and related components.

ELECTRIC STARTER

Steps for removing, disassembling, checking, and assembling the starter motor.

OIL PUMP

Procedures for removing, checking, assembling, and installing the oil pan and oil pump components.

CLUTCH

Detailed instructions for removing, checking, and installing clutch components like plates, springs, and housing.

SHIFT SHAFT

Procedures for removing, checking, and installing the shift shaft and stopper lever.

CRANKCASE

Covers separating, disassembling, checking, and assembling the crankcase halves.

CONNECTING RODS AND PISTONS

Procedures for removing, checking, and installing connecting rods, pistons, rings, and related parts.

CRANKSHAFT

Steps for removing, checking, and installing the crankshaft and balancer shaft, including bearing clearance.

TRANSMISSION

Covers removal, disassembly, checking, and installation of the transmission, shift forks, and gears.

COOLING SYSTEM

RADIATOR

Procedures for removing, checking, and installing the radiator and its related components.

OIL COOLER

Steps for removing, checking, and installing the oil cooler and its hoses.

THERMOSTAT

Covers removing, checking, assembling, and installing the thermostat and its housing.

WATER PUMP

Procedures for disassembling, checking, and assembling the water pump.

FUEL SYSTEM

FUEL TANK

Steps for removing and installing the fuel tank, fuel pump, and related components.

AIR FILTER CASE

Procedures for removing and installing the air filter case and secondary injectors.

THROTTLE BODIES

Covers removing, checking, cleaning, and installing the throttle body assembly and injectors.

AIR INDUCTION SYSTEM

Details for checking and installing the air induction system, including reed valves.

ELECTRICAL SYSTEM

IGNITION SYSTEM

Covers circuit diagrams, operation, and troubleshooting for the ignition system.

ELECTRIC STARTING SYSTEM

Details on circuit diagrams, system operation, and troubleshooting for the electric starting system.

CHARGING SYSTEM

Includes circuit diagrams, troubleshooting steps, and battery charging procedures.

LIGHTING SYSTEM

Provides circuit diagrams and troubleshooting for the vehicle's lighting system.

SIGNALING SYSTEM

Covers circuit diagrams and troubleshooting for turn signals, brake lights, and horn.

COOLING SYSTEM

Includes circuit diagrams and troubleshooting for the cooling system, focusing on the fan and thermostat.

FUEL INJECTION SYSTEM

Details on circuit diagrams, ECU self-diagnostics, troubleshooting methods, and fault codes.

FUEL PUMP SYSTEM

Includes circuit diagrams and troubleshooting steps for the fuel pump system.

IMMOBILIZER SYSTEM

General information, part replacement, key registration, and troubleshooting for the immobilizer system.

ELECTRICAL COMPONENTS

Identifies and provides checking procedures for various electrical components like switches, fuses, and relays.

TROUBLESHOOTING

STARTING FAILURES

Lists common causes and troubleshooting steps for engine starting problems.

INCORRECT ENGINE IDLING SPEED

Potential causes and troubleshooting for abnormal engine idling speed.

POOR MEDIUM-AND-HIGH-SPEED PERFORMANCE

Identifies issues affecting engine performance at mid to high speeds.

FAULTY GEAR SHIFTING

Troubleshooting steps for difficulties encountered during gear shifting.

FAULTY CLUTCH

Diagnosis for clutch problems such as slipping or dragging.

OVERHEATING

Troubleshooting steps for engine overheating issues, related to coolant and oil.

POOR BRAKING PERFORMANCE

Troubleshooting steps for issues like worn pads, discs, or brake fluid problems.

UNSTABLE HANDLING

Potential causes for unstable handling, including handlebar, steering head, and suspension issues.

FAULTY LIGHTING OR SIGNALING SYSTEM

Troubleshooting guides for failures in headlights, turn signals, brake lights, and horn.

WIRING DIAGRAM

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