12.9
Dismantling/reassembling starter
motor
•
Detach lead (1).
•
Remove retaining screws (2).
•
Remove flange (3).
•
Remove solenoid switch (4) after taking out the
retaining screws (5).
•
Remove release lever (6) and spring (7) from so-
lenoid switch (8).
•
Remove retaining ring (9) and take starter motor
gear assembly (10) off shaft.
•
Install by following the above work instructions in
the reverse order.
•
Coat the helical thread and pull-in ring with
grease.
Lubricant:......................... Bosch PZ 2 V 3 silicone
grease or equivalent
Renewing carbon brushes
•
Detach lead (1).
•
Remove cover (11).
•
Remove holder (12) for carbon brushes.
•
Lift up retaining springs (13) and remove carbon
brushes (14).
•
Install carbon brushes with retaining plate.
•
Slide short lead (15) on to threaded pin.
•
Install cover (11).
•
Attach lead (1).
Checking starter motor
•
Test with MoDiTeC.
Checking starter relay
•
Test with MoDiTeC.
RS120080
9
15
13
11
10
2
5
8
7
4
14
6
1
3
12
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