Mercury D4.2L D-Tronic Service Manual

SERVICE MANUAL NUMBER 22 STERNDRIVE (MCM) MODELS
90-860074--1 FEBRUARY 2002 Page 2A-3
NOTICE
For information and procedures on Troubleshooting, refer to SECTION 1C.
Torque Specifications
Description Nm lb-in. lb-ft
Drive Unit Shift Cable or Power Shift Output Cable End
Guide Attaching Nut
Tighten Nut Until It
Contacts Flat Washer;
then, Loosen Nut 1/2
Turn
Remote Control Throttle Cable End Guide Attaching Nut
Tighten Nut Until It
Contacts Flat Washer;
then, Loosen Nut 1/2
Turn
Remote Control Throttle and Shift Cable Barrel
Attaching Nut
Securely
Rear Engine Mounts 51 37
Power Steering Fluid Hose Fittings (at Control Valve) 31 23
Sterndrive Unit Fasteners 68 50
Transom Assembly Fasteners 31 23
Seawater Pickup (Inlet) Fitting (On Gimbal Housing) 5 45
Drive Unit Gear Lube 90 Degree Barb Fitting (If
Equipped)
9 80
Steering Cable Pivot Bolts 25 (34)
Steering Cable Coupler Nut 35 (47)
Special Tools
Description Part Number
Engine Alignment Tool 91-805475A1

Mercury D4.2L D-Tronic Specifications

General

Brand	Mercury
Model	D4.2L D-Tronic
Category	Engine
Language	English