ENGINE MECHANICAL
SERVICE MANUAL NUMBER 22
90-860074--1 FEBRUARY 2002 Page 3A-39
Installation
1. Use a new gasket and install end cover on manifold pieces. Torque screws with washers
to 11.8 Nm (104 lb-in.).
2. Align manifold pieces with a straight edge device and torque screws to 11.8 Nm (104 lb-in.).
IMPORTANT: When replacing the gasket between manifold pieces, align flanges
using a straight edge as shown.
70660
75108
a
b
c
d
b
b
Typical
a-Typical End Cover
b-Gasket
c-Straight Edge Device
d-Bolts (4, Two Not Shown)
3. Place new gaskets in position on cylinder heads.
NOTE: A small amount of Loctite Master Gasket can be used to hold gaskets in place.
4. Install water manifold while simultaneously positioning the water hose onto rear of
manifold. Torque screws with washers to 11.8 Nm (104 lb-in.) in a diagonal pattern from
centermost to outer ends.
5. Install banjo bolt and banjo fittings using new sealing washers. Securely tighten the bolt
while simultaneously positioning the fittings.
6. Install vent hose if previously removed.
7. Tighten hose clamp on hose at rear of water manifold.
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