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Mercury D4.2L D-Tronic Service Manual

Mercury D4.2L D-Tronic
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ZF / HURTH TRANSMISSIONS
SERVICE MANUAL NUMBER 22
90-860074--1 FEBRUARY 2002 Page 8A-13
Transmission Installation
1. Apply Engine Coupler Spline Grease to transmission input shaft splines and engine
drive plate splines.
71044
a
a-Input Shaft
2. Using a suitable hoist, position transmission in boat and align transmission splines with
drive plate splines.
3. Slide transmission into place and secure with attaching hardware. Torque transmission
to flywheel housing fasteners to 61 Nm (45 lb-ft). Remove hoist.
4. Install rear mount brackets to transmission. Torque fasteners and hardware to 61 Nm
(45 lb-ft).
5. Using hoist, raise engine and transmission to remove blocks (if employed). Lower
assembly to engine bed. Securely tighten the four rear engine mount to engine bed
fasteners with hardware. Relieve hoist tension.
72720
a
a
a-Engine Mount To Engine Bed Fastener Location (4), 2 On Each Side
6. Install transmission fluid cooler and hoses. Torque hose fittings at cooler and transmis-
sion housing to 34 Nm (25 lb-ft).

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Mercury D4.2L D-Tronic Specifications

General IconGeneral
BrandMercury
ModelD4.2L D-Tronic
CategoryEngine
LanguageEnglish

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