2
9924880 Rev 2- 1/10/2014 - 2013 / 2014 RANGER XP 900 - 2014 RANGER XP 900 / CREW 900 Service Manual
© Copyright Polaris Sales Inc.
2.5
▶ Perform these procedures more often for vehicles subjected to severe use.
E Emission Control System Service (California)
■ Have an authorized Polaris dealer perform these services.
50 - 500 HOUR MAINTENANCE INTERVAL
ITEM
MAINTENANCE INTERVAL
(WHICHEVER COMES FIRST)
REMARKS
HOU-
RS
CALENDAR
MILES (KM)
E
Air Intake Ducts / Adapters
50 H 6 M
500 (800) Inspect ducts for proper sealing/air leaks
Drive Belt 50 H 6 M
500 (800) Inspect; replace as needed
Cooling System
50 H 6 M
500 (800)
Inspect coolant strength seasonally;
pressure test system yearly
▶
E
Engine Oil Change
100 H 6 M
1000 (1600)
Perform a break-in oil change after the
first 25 hours or one month of operation
▶
E
Engine Oil Filter Change
100 H 6 M
1000 (1600) Replace oil filter during engine oil change
▶
Front Gearcase Lubricant
(Demand Drive Fluid)
100 H 12 M
1000 (1600) Change lubricant
▶
Transmission Lubricant
(AGL Gearcase Lubricant)
100 H 12 M
1000 (1600) Change lubricant
■
E
Fuel System
100 H 12 M
1000 (1600)
Check for leaks at fill cap, fuel lines, fuel
pump, and fuel rail
▶
Radiator 100 H 12 M
1000 (1600) Inspect; clean external surfaces
▶
Cooling Hoses
100 H 12 M
1000 (1600) Inspect for leaks
▶
Engine Mounts
100 H 12 M
1000 (1600) Inspect, torque to specification
Exhaust Silencer / Pipe
100 H 12 M
1000 (1600) Inspect
■
E
Spark Plug
100 H 12 M
1000 (1600) Inspect; replace as needed
▶
Wiring
100 H 12 M
1000 (1600)
Inspect for wear, routing, security; apply
dielectric grease to connectors subjected
to water, mud, etc.
■
Clutches (Drive and
Driven)
100 H 12 M
1000 (1600) Inspect; clean; replace worn parts
■ Front Wheel Bearings
100 H 12 M
1000 (1600) Inspect; replace as needed
▶
Coolant
-
24 M
- Replace coolant
■
Brake Fluid 200 H 24 M
2000 (3200) Change every two years (DOT 4)
Spark Arrestor
300 H 36 M
3000 (4800)
Clean out
■
E
Valve Clearance
- - 5000 (8000) Inspect; adjust as needed
■
E
Spark Plug Replacement
500 H 36 M
5000 (8000) Replace; torque to specification
MAINTENANCE