8
9924880 Rev 2- 1/10/2014 - 2013 / 2014 RANGER XP 900 - 2014 RANGER XP 900 / CREW 900 Service Manual
© Copyright Polaris Sales Inc.
8.31
40. Install the transmission drain plug and torque to
specification.
41. Install the bellcrank onto the shift shaft. Note the key
splined on the bellcrank and shift shaft. Install the nut
and torque to specification.
42. Refer to “Transmission Installation” to complete the
repair.
TROUBLESHOOTING
TROUBLESHOOTING CHECKLIST
Check the following items when shifting difficulty is encountered.
• Shift cable adjustment/condition
• PVT alignment (clutch center distance)
• Transmission lubricant type/quality
• Loose fasteners on sector gear cover
• Worn rod ends, clevis pins, or pivot arm bushings
• Shift selector rail travel
• Worn, broken or damaged internal transmission components
NOTE
To determine if shifting difficulty or problem is caused by an internal transmission problem, isolate the transmission by
disconnecting the shift cable end from the transmission bellcrank. Manually select each gear range at the
transmission bellcrank, and test ride vehicle. If it functions properly, the problem is outside the transmission.
If transmission problem remains, disassemble transmission and inspect all gear dogs for wear (rounding) or damage.
Inspect all bearings, circlips, thrust washers and shafts for wear.
TRANSMISSION
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