6
9924880 Rev 2- 1/10/2014 - 2013 / 2014 RANGER XP 900 - 2014 RANGER XP 900 / CREW 900 Service Manual
© Copyright Polaris Sales Inc.
6.21
BUSHING SERVICE
NOTE
Special Tools Required
EBS Clutch Bushing Tool Kit - 2201379
ITEM
QTY.
PART DESCRIPTION PART #
A, B
1 EBS Puller Tool 5132027
C 1 EBS Puller Nut 5132501
D 1
EBS Main Adapter
5132029
E 1
EBS Bushing Removal
Tool Instructions
5132028
–
1
Instructions 9915111
Additional Special Tools
QTY.
PART DESCRIPTION PART #
1
Clutch Bushing Replacement Tool
Kit
2871226
1 Piston Pin Puller 2870386
*Clutch Bushing Replacement Tool Kit (PN 2871226)
ITEM
QTY.
PART DESCRIPTION PART #
#2 1
P-90 Drive/Driven
Clutch Bushing Install
Tool
5020628
#3 1
Drive Clutch Cover
Bushing Removal
/Installation Tool
(all clutches)
5020629
#5 1
P-90 Driven Clutch
Cover Bushing
Removal Tool
5020631
ITEM
QTY.
PART DESCRIPTION PART #
#8 1
Main Puller Adapter
5020632
#9 1
Adapter Reducer
5010279
#10 1
Number Two Puller
Adapter
5020633
NOTE
Bushings are installed at the factory using Loctite®. In
order to remove bushings it will be necessary to apply
heat evenly to the area around each bushing. Clean all
residual Loctite® from bushing bore prior to installing
new bushing.
CAUTION
Clutch components will be hot! In order to avoid serious
burns, wear insulated glovesduring the removal
process.
Moveable Sheave - Bushing Removal
1. Remove clutch as outlined previously in this chapter.
2. Install handle end of the Piston Pin Puller (PN
2870386) securely into bench vise and lightly grease
puller threads.
Piston Pin Puller (PN 2870386)
CLUTCHING
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